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In order to obtain higher efficiencies and compliance with emission limits, an improved recirculation system has been designed to take advantage of the Hurricane cyclones. One mechanical ReCyclone (ReCyclone MH System) is composed by a Hurricane and by a particle separator (straight-through cyclone), placed downstream to the cyclone, which is denominated as “recirculator”. Application: POWDER RECOVERY: Pharmaceutical Ingredients Chemicals Food Ingredients Mineral Processing Fertilizers Catalysts Milling and Drying Processes EMISSION CONTROL & AIR DEDUSTING: Biomass and Coal Boilers Fuel Oil Boilers Clinker Cooler Air Dedusting Pyrolysis, Incineration and Gasification Calcination Processes High Temperature Separation Processes.
The main purpose of the recirculator is to reintroduce the fine non captured particles into the cyclone after those have been driven to the outer walls of the recirculator by centrifugal forces. While this tangential gas stream is enriched in particles, the axial gas stream exhaust to the stack is clean of particles. Recirculation is achieved through an additional fan. Since the recirculation system only serves the purpose of dust separation (and not collection), the particles are exclusively collected in the cyclone and the need of rapping mechanisms is thus avoided. Efficiency increases due to recirculation and agglomeration of very small particles with larger ones coming directly from the process. A ReCyclone MH decreases emissions of Hurricane cyclones alone by 40 to 60 %. As with cyclone systems, ReCyclone MH systems are very robust, do not have temperature limitations and do not have moving parts to be frequently changed. Finally, recirculation control provides the benefit of handling variable process flow rates.
• Very high efficiencies: around 25 % of the emissions of multicyclones
• Pressure drop: [150-220] mm w. g.
• Robust construction with abrasion resistance
• No temperature restrictions
• Near zero maintenancE and downtime costs
• Low investment costs
• Ability to handle variable flow rates with recirculation control

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