The evaporative gas cooling and conditioning system uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, it helps electrostatic precipitators because the water spray completely evaporates while cooling the gases. There is no free water and no...
Evaporative gas cooling and conditioning systems help protect your downstream equipment, enhance air pollution control performance, reduce gas volumes, and increase production capacity. Central to our systems are Turbotak atomizing nozzles, which introduce a controlled amount of finely atomized water into the hot gas stream to reduce and/or maintain gas temperature. The water evaporates, while absorbing heat from the gases, for free-flowing dust, zero liquid discharge, and minimal or no wall buildup.
Example: Packaging. Similar tasks: Coating, Automobile industry, paint production.Different production processes lead to decentralised ventilation of emission sources. These decentralised ventilations are consolidated within a central air pollution control system.
The severity of these contaminants requires the most advanced removal and treatment technologies. Macrotek has extensive experience in designing systems that will meet and exceed customers` requirements and regulations. In addition, the corrosive nature of these gases requires specific consideration for material selection.
Control of emissions is often required due to the hazardous nature of the contaminant. Often, control or removal is necessary due to offensive odours. Ammonia, sulfur and other related compounds fall in these categories. Macrotek offers many control technologies to capture ammonia and other odour causing contaminants. Reagents are often used to neutralize and stabilize the by-product.
Regulations around the globe are becoming more and more stringent for particulate emissions. Macrotek offers some of the most efficient wet and dry technologies to meet the latest EPA, EU, and MOE standards. Often, particulate collection is combined with acid gas removal. Our most advanced wet-dry system meets and exceeds the most stringent regulations for both hazardous gases and particulate.
Stringent regulations all over the world, including the new Boiler MACT ruling, are being enforced on new and existing air pollution control systems. Many of the existing scrubbers are having a more difficult time meeting performance criteria. Macrotek has the innovative solutions to retrofit existing systems or replace with new systems to meet and exceed new targets.
There are several challenges faced by the metal manufacturing industry. Firstly, there is a drive to recover as much metal credit as possible before disposal of by-products as wastes. Secondly, there is a requirement to minimise waste generation or alternatively minimise the costs of managing the disposal of any hazardous waste material generated during the manufacturing process. Finally, keeping the company competitive by generating value or by reducing costs in the manufacturing process. Any solutions that can...
Hydrogen Sulfide is lethal if released. Macrotek is a leader in developing advanced technologies for optimum removal and treatment. Our experience includes many installations using caustic, oxidizing reagents, catalytic and forced oxidation combination, and biofilters. Each application is unique and requires custom solutions.
Flue Gas Desulfurization (FGD) involves the removal of sulfur dioxide and other acids from flue gases. Typical sources of acid gases include fossil fuel boilers, waste combustors, and other industrial applications such as refining and smelting. The Macrotek wet and dry FGD systems can achieve over 99% acid removal by using a variety of reagents, including caustic, sodium carbonate, lime and limestone, and waste alkaline solids or liquids.
Specific industrial applications require wet end of pipe treatment for NOx or CO2. Macrotek offers absorbers utilizing various reagents for neutralization of NOx or CO2. NOx scrubbing is particularly suitable in situations where Nitric Acid can be utilized elsewhere in the plant, as it is a scrubbing product. As CO2 regulations become more stringent, methods for reducing emissions are continually being evaluated. Macrotek offers CO2 scrubbing technology which isolates CO2 in a contaminated stream to produce a...