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Continuous Emissions Monitoring (CEMS) Applications

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    Air pollution control for ventilation air methane industry

    Ventilation Air Methane (VAM) is a Greenhouse Gas (GHG) released by coal or mineral mining operations, it is also commonly known as Coal Mine Methane (CMM).  The air pollutants from this process have a global warming potential 21 times greater than carbon dioxide, which is another well known GHG.  As alternative energy technologies have developed, methane is increasingly used to generate electricity and heat.  Landfills and mines represent two of the most abundant sources, however reports indicate that more than 50% of all VAM is exhausted from mine ventilation systems and remains unutilized.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Fluoride emissions monitoring in aluminum smelters

    Production of aluminum from its ores at aluminum smelters results in carbon dioxide CO2, carbon monoxide CO, sulfur dioxide SO2, and hydrogen fluoride HF gas emissions during the electrolytic process phase to the atmosphere. The gas emissions need to be monitored. Typically the smelters have emission limit values (ELVs) for sulfur dioxide and hydrogen fluoride emissions. These emissions should be measured accurately and with good precision, to ensure the smelter does not exceed its emission limit values. In addition several fluoride compounds may be produced in the electrolytic bath in the event of an oxygen shortage. These compounds include carbon tetrafluoride CF4, hexafluoroethane C2F6, sulfur hexafluoride SF6, and silicon tetrafluoride SiF4. These additional emission components are problematic, as they have high Global Warming Potential (GWP) values. The GWP is a relative measure designed to demonstrate how much heat a greenhouse gas (GHG) traps in the atmosphere. Emission of one kilogram of carbon tetrafluoride into the atmosphere today has the potential of heating the atmosphere as much as 7,000 kilograms of carbon dioxide over the next 100 years.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    PTR-TOFMS systems for automotive real-time vehicle exhaust analysis

    Monitoring exhaust gas from combustion engines, emitting a large number of different compounds and with rapidly changing concentrations due to variations in operating conditions, necessitates an instrument that measures in real-time and with high sensitivity – an IONICON PTR-TOFMS.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Continuous emissions monitoring in cement kilns

    Various pollutants form in the cement manufacturing process, especially when alternative fuels and waste-derived fuels are used. Typically a cement kiln using these fuels is a required to monitor hydrogen chloride (HCl). Gasmet CEM II is EN 15267-3 approved for HCl measurement in 0 … 15 mg/Nm3 range.High process temperatures result in generation of more nitrogen oxides (NOx) than in typical municipal waste incineration.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Continuous emissions monitoring in waste incineration plants

    Waste-to-energy through incineration of waste is an effective way of producing electricity and heat, at the same time getting rid of the possibly hazardous or unrecyclable waste. The waste can be incinerated at specific WtE plants or at plants with permission for co-incineration of waste at biomass boilers or cement kilns. The waste incineration plants are, however, governed by strict emissions regulations.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Emissions Monitoring

    The Opsis monitoring solution in aluminium smelters is based on either DOAS or laser diode technique. The on-line, open-path systems are used for monitoring HF and sulphur dioxide in potrooms, in fence-line applications and in continuous emissions monitoring. Opsis has long experience of monitoring in aluminium smelters.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for mercury monitoring

    Waste incinerators, cement plants and power plants need good and reliable measurements of total gaseous mercury. The measurement of total gaseous mercury is a challenge due to chemical reactions and contamination. The installed systems will often require a lot of maintanence still not giving reliable results.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for palm oil plants

    Make more out of your mill. OPSIS tested and approved monitoring systems provide cost-effective and reliable on-line monitoring of several gas compounds, such as both high and low concentrations of methane, moisture, carbon dioxide and hydrogen sulphide, at several locations.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for mining & smelting

    OPSIS non-contact monitoring solutions, based on either DOAS or TDL techniques, are very well suited for applications in the mining and smelting Industries, as the flue gas conditions often involve high temperatures and high dust concentrations.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for glass manufacturing industries

    Process control and emissions monitoring in a glass manufacturing plant is a challenge due to high temperature in the flue gas. The OPSIS DOAS system provides the glass industry with an accurate analyser that will operate with a minimum of maintenance. The OPSIS DOAS system is based on a non-contact method that uses an optical path to measure across the duct. A single OPSIS system will measure all relevant gas componensts such as NOX, SO2, CO, CO2, H2O, O2, and others.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous Metals Stack Monitor (CEMs)

    Cooper Environmental's Xact® 640 has the unique ability to generate high time resolution metals measurement in stacks. This unique capability has the potential to qualify as a substitution for the combination of a Hg/ PM CEMs application as well as the potential for a pollution control system feedback loop that could result in the reduction of pollution control consumables. Our systems have been site certified for compliance measurements at hazardous waste incinerator and secondary lead smelter sites.

    By Cooper Environmental Services based in Beaverton, OREGON (USA).

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    Continuous emissions monitoring for sulphuric acid production plants

    The process control of a sulphuric acid plant needs good and reliable detection of gas phase sulphur dioxide (SO2). To measure SO2 is a challenge due to the corrosive environment and high concentration of SO2. Several places in the process needs to be monitored and to transport the sample gas is difficult. A large dynamic range is needed as the SO2 concentration can vary between 15% volume and a few mg/m3. Most systems installed need a lot of maintenance, sometimes as often as every day.

    By Opsis AB based in Furulund, SWEDEN.

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    Emissions Monitoring for Steel Mills

    Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for aluminium smelters

    Process control and emissions monitoring in an aluminium smelter is a challenge due to the high concentrations of HF. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Emissions Monitoring for Airports

    Opsis systems provide high-performance monitoring of the emission activities within an airport. The rapid system allows on-line monitoring of the emissions from each aircraft at take-offs and landings, monitoring of fugitive emissions from stationary sources and differing of the airport sources from the surrounding pollution sources.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for power plants

    OPSIS offers fully automated system solutions for continuous monitoring in power plants. The monitoring systems have been tested and approved by the German TÜV and the U.S. EPA among others, for the best performance and longest calibration interval.

    By Opsis AB based in Furulund, SWEDEN.

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