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Cooling Towers Applications

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    Biofouling control in cooling basins

    Prevent biofilm formation and lower bacterial counts, and chemical consumption.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Boiler Water Testing / Cooling Tower Water Testing

    Boilers and cooling towers share two major water related problems: deposits and corrosion. As steam is generated by a boiler or water evaporating from a cooling tower, dissolved minerals are left behind, increasing the concentration of these minerals. Additional minerals are introduced via the water added to makeup the water lost to steam/evaporation. Eventually, the minerals reach a level (or cycle) of concentration that will cause either loss of efficiency due to scale or damage from corrosion. This level can be determined by the Ryznar or Langlier indices and correlated to a conductivity or TDS range. Most people recognize problems associated with corrosion. Effects from scale deposits, however, are equally important. For example, as little as 1/8` of scale can reduce the efficiency of a boiler by 18% or a cooling tower heat exchanger by 40%!

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Cooling Tower, algae and biofilm control

    “Efficiently lowers algae, biofilm formation, bacterial counts and chemical consumption.” When temperatures are high, for example in cooling towers, a matrix of different microorganisms such as bacteria, fungi, EPS and algae can grow very rapidly. The disadvantages of biofilm formation in cooling towers can be enormous. Therefore water used in cooling towers needs frequent treatment and chemical shocks to keep levels of micro-organisms to a minimum.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Reduce biofilm formation

    In many industrial or professional applications where water is being stored, biofilm may grow. The growth of biofilm can damage the installations and reduce efficiency of the circuit. A biofilm can grow certain substrates which can be found in water. When temperatures are high, for example in cooling towers, a matrix of different micro- organisms such as bacteria, fungi, algae can grow very rapidly causing the formation of a biofilm on certain surfaces submerge in water. During the formation of this biofilm, certain micro organisms starts producing extra cellular polymeric substances (EPS) which reinforce the biofilm structure.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Water treatment solutions for cooling water treatment

    Efficiency is everything in the cooling water circuit. Everything at ProMinent revolves around the perfect cooling water circuit, which needs to experience few losses over its long life. The precise metering of inhibitors and biocides and suitable filters make this possible.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Electrochemical solutions and water technologies for mining

    Winning with electrode design to reduce energy costs in traditional processes and UAT Reverse Osmosis (RO) Membrane Filtration Systems to meet any tap or brackish application need. Nickel and cobalt production,  precious  metal refining (gold, silver), recovery of copper from bleed streams or valuable metals from industrial wastewater, are some of the applications of our titanium DSA® anodes.

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    Water treatment solutions for the industrial water supply industry

    Water is widely used in industry, whether it is encountered as raw water, process water or waste water. Very often this water must be treated before entering the process to ensure its quality and properties will meet the specifications demanded by the industrial process. In addition, with recent discharge regulations and policies towards zero liquid discharge, there is a high demand for solutions for recycling and reuse of waste water produced. Lenntech provides sustainable and complete solutions for water and waste water treatment for industrial water considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Water treatment and wastewater treatment solutions for food and beverage industry

    Food and beverage processing companies have unique challenges requiring advanced food and beverage water treatment and wastewater treatment solutions. These challenges include optimizing water efficiency and exceeding regulation compliance standards. There is typically four main water processes involved in food and beverage processing. These processes are cooling water, process water, boiler feed water and process wastewater. The typical allocation of water used in each process varies by industry, from about 60-65% for processing uses in the meat & poultry industry to about 15-20% for the sugar processing industry.

    By Genesis Water Technologies, Inc. based in Maitland, FLORIDA (USA).

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    Water treatment solutions for the power generation industry

    Power generation industry is one of the greatest consumers of water, whether this is for cooling water applications or boiler feed (demineralized water). Lenntech can provide complete water treatment solutions in for the power generation industry considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

  • Ozone System for Agriculture, Food and Wine

    Since the early 1990s wineries have been experimenting with ozone as an alternative to sanitizers like chlorines and sulfur dioxide. This has provided added benefit of reducing water usage, power consumption, and chemical treatment.

    By Piper Environmental Group, Inc. based in Castroville, CALIFORNIA (USA).

  • Membrane filtration systems for reduction of BOD/COD

    Reverse Osmosis Polishers can concentrate BOD/COD from evaporator condensate and RO permeate streams to reduce waste water. Polished water can also be re-used in plant for boiler water make-up and CIP systems. In Dairy Industry applications, `polishing` of these process water streams aids in the production of Class I water for re-use from dairy products as defined and regulated under Food & Drug Administration rules. Water produced with this technique is also very soft, generally resulting in lower cleaning chemical consumption.

    By GEA Filtration based in Hudson, WISCONSIN (USA).

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Industrial filtration & separation solutions for the cooling tower water industry

    Cooling Tower Water.

    By Filtra Systems based in Farmington Hills, MICHIGAN (USA).

  • Ozone generators for industrial application

    Disinfection of industrial and chemical freshwater, process water and cooling water. Disinfection, detoxification, decolouration and deoderization of industrial wastewater and improvement of its biodegradability. Oxidation of industrial off gasses. Chemical Oxidation.

    By Absolute Systems Inc. based in Edmonton, ALBERTA (CANADA).

  • Applications and Air Pollutants Removed in the Food Products Industry

    Complete line of dry and wet collectors for applications requiring removal of particulate from dryers, mixers, blenders and tanks. Odor control wet chemical scrubbers with liquid or gas phase oxidation chemistries and Bioscrubber systems to control odoriferous food products, ingredients and flavor emissions from processes and dryers including fish odors. Corn acidulation and starch processing acid and ethylene oxide emissions. Remove smoke house emissions and particulate, grease and odors from meat cookers and fryers. Ethanol emissions from baking ovens. Ammonia from refrigerant evacuation. Sodium hydroxide mists from CIP cleaning of tanks and equipment. Waste heat recovery and more. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Water Disinfection for Food and Beverage Water Treatment

    MIOX provides advanced chemical solutions to the food, beverage and farming industries for all water treatment applications including source water treatment, surface or groundwater, process water treatment, cooling towers on the facility, bottle and surface disinfection, and clean in place (CIP) for syrups and raw sugars. Our team designs custom solutions to deliver safe, effective, and economically attractive alternatives to minimize or eliminate the use of expensive and hazardous delivered chemicals.

    By MIOX Corporation - Johnson Matthey`s Water Technologies based in Albuquerque, NEW MEXICO (USA).

  • Industrial and commercial water filtration for heating / cooling systems

    Heating or cooling systems, conventional or alternative, involve water. Over time that water picks up particles which in extreme cases can silt up entire heating systems, requiring expensive maintenance, repair or even replacement. A build-up of solids no thicker than a human hair inside pipework can reduce heat transfer by up to 30%, drastically reducing efficiency and increasing energy consumption.

    By Hydro-Gen Engineering Ltd based in Widnes, UNITED KINGDOM.

  • Cooling tower water treatment

    The fresh water requirement for a cooling tower in a typical coal-based power plant is approximately 80% of the total consumption of water. These concentrated cooling water blowdown streams are extremely rich in silica, are characterized by higher hardness levels and include other organic loads. Aquatech has vast experience in recycle/reuse solutions for cooling tower blowdown and cooling tower water treatment. 

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

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