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Corrosive Gases Applications

  • Moisture Monitoring for Instrument Air & Compressor Systems

    The presence of humidity in a blanketing gas for sensitive instruments can cause corrosion problems, rapid changes incalibration and loss of sensitivity. The presence of oil contamination in compressors can cause similar problems.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • High performance separation system for fuel gas streams

    Fuel Gas Streams are frequently contaminated with liquid aerosols. The liquid exists as a stable and persistent “smoke” in the gas stream. The liquid contaminant can enter the gas stream through any one of a variety of events including – phase separation and condensation, compressor lube-oils from compression, chemical addition to pipelines (including corrosion inhibitors), and entrainment from overheads of contact towers.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • Natural gas gathering system for inlet gas separation

    Natural gas gathering systems deliver large volumes of gas via pipleline to the central inlet of the gas processing facility. Removal of solid contaminants and free liquids present in the inlet gas is critical to the downstream process. Iron oxides, iron sulfides, dirt and other deformable particles can flow into the processing system. Effective removal of these contaminants is needed to prevent fouling. Pentair Porous Media technologies will help with a clean, natural gas feed, reducing upsets and associated downtime and increase productivity, lowering capital costs with fewer change-outs.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • Nitrogen generation for the Marine, Oil & Gas industry

    Marine conditions pose a number of challenges and issues. Size, weight, rough sea conditions, corrosion, high temperatures, cargo needing protection, just to name a few.Oxymat’s Marine, Oil & Gas division produces nitrogen PSA generator systems to the marine industry with the necessary experience and know-how to address these issues. Compared to a traditional membrane based system, PSA systems significantly decrease redundancy and can cut energy consumption with up to 30%. In addition, a PSA system can produce 5% or lower oxygen levels.With the highest quality in components, PSA systems are extremely reliable with at least 48.000 running hours before CMS replacement is needed.

    By Oxymat A/S based in Helsinge, DENMARK.

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Offshore Oil Drilling and Production Project

    PROJECT OVERVIEW: The re-lining of 12 seawater supply wells to a depth of 45 metres with Boode Select PVC screen and casing. The supply wells support an offshore oil drilling and production platform and were re-lined following the failure of existing stainless steel screen and casing due to sand ingress and corrosion.

    By Boode Waterwell Systems based in Zevenhuizen, NETHERLANDS.

  • High performance separation system for glycol dehydration

    Glycol dehydration is a liquid desiccant system for the removal of water from natural gas and natural gas liquids (NGL). It is the most common and economic means of water removal from these streams.Glycols typically seen in industry include triethylene glycol (TEG), diethylene glycol (DEG), ethylene glycol (MEG), and tetraethylene glycol (TREG). TEG is the most commonly used glycol in industry.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • Microbial testing in upstream oil & gas industry

    On-the-spot measurement of total microorganisms! Microbial growth can be a significant nuisance in the upstream oil and gas sector. Well drilling, completion and stimulation activities can introduce microbes into a producing formation. Microbes found in the near well bore of producing wells can impede inflow, corrode tubulars and pumps and sour the formation. At the surface, production problems associated with microbial infection include corrosion and fouling of wellheads, pipelines, heater treaters, separators and storage tanks and bullets. The best solution to these problems is early detection and treatment.

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

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    Corrosion-resistant Materials for the Chemical & Petrochemical Processing Industry

    Sauereisen’s diverse line of corrosion-resistant materials stands up to the extreme temperatures, pH levels and physical abuse that are commonly found in chemical and petrochemical facilities. Whether these facilities need protection for secondary containment, flooring, immersion or flue gas environments, Sauereisen has an inclusive product offering to provide the necessary protection and security. Our products have stood up to the challenges in acid plants, refineries, steel pickling lines and precious metals facilities worldwide

    By Sauereisen Inc. based in Pittsburgh, PENNSYLVANIA (USA).

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    Flow meters for the general research flow solutions

    Our instruments are widely used by original equipment manufacturers of gas chromatographs, mixing and blending systems and other pieces of analytical equipment. The mulitple gas capability and wide choice of flow controlllers-for high pressure, very low flows and corrosive gases-offer customers excellent application flexibility.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Corrosion-resistant materials for the power industry

    Sauereisen is the most widely known international company to supply corrosion-resistant coatings, mortars and gunitable refractory linings for flue gas applications in the power industry. For more than half a century, our cost-effective corrosion-resistant materials have provided solutions for power plants and their various components where the infrastructure would otherwise be threatened by corrosion. Our diverse product line includes potassium silicate, novolac epoxy, vinyl ester and urethane formulations engineered to meet the challenges of each operating environment.

    By Sauereisen Inc. based in Pittsburgh, PENNSYLVANIA (USA).

  • High performance separation system for alkylation unit

    The key aspects of an alkylation unit pertain to the amount of acid that needs to be made-up on a continuing basis.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • High performance separation system for hydrotreating industry

    The key to optimizing a hydroprocessing unit is to maximize the life of the catalyst bed and increase energy efficiency of the furnaces. Our goal is to eliminate fouling of the catalyst bed by particles and aqueous fluids and the dissolved components within them as well as fouling of hydrogen recovery membranes and furnace-burner tips.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • Continuous emissions monitoring for carbon capture and storage

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3. 

    By Enviro Technology Services plc based in Stroud, UNITED KINGDOM.

  • Moisture Monitoring for Nuclear Reactors

    The Advanced Gas Cooled Reactor uses carbon dioxide gas to transfer heat from the nuclear fission core to the water boiler for steam generation. The moisture content needs to be monitored to avoid corrosion damage, and continuous moisture monitoring acts as a boiler leak detector or bulk moisture meter.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • High performance filtration & separation system for amine

    There are a number of factors that affect the capacity and operation of a typical amine system. Solid or liquid contaminants in the system may cause foaming. The presence of foaming is typically addressed by the addition of expensive antifoam chemicals and/or by reducing the operating capacity of the amine system. In addition to this, the presence of contaminants in the system can foul heat exchangers and column packing or trays. These solid and liquid contaminants are either ingressed into the system with the feed stream, or generated within it as a result of the chemistry of the system. These contaminants are typically addressed by means of particle filters and carbon adsorption.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

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