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Emissions Control Applications

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    Air pollution control for the chemical processing industry

    Anguil thermal and catalytic oxidizer systems are used on various applications throughout the chemical processing industry for emission abatement. Our experience includes applications on tank vents, amine tail gases, API separators, acid gases, inert streams and more. Regulatory Compliance Guaranteed, Seamless Process Integration, Efficient Destruction Technologies, Advanced System Controls.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    PTR-TOFMS systems for automotive real-time vehicle exhaust analysis

    Monitoring exhaust gas from combustion engines, emitting a large number of different compounds and with rapidly changing concentrations due to variations in operating conditions, necessitates an instrument that measures in real-time and with high sensitivity – an IONICON PTR-TOFMS.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Monitoring solutions for the marine industry

    While land-based industry has been subject to strenuous emissions regulations over the past decades, air emissions from sea-going ships’ machinery has so far been largely unregulated. As a result, according to EU statistics, ships have become the single biggest source of sulphur dioxide (SO2) within the EU. The US EPA (US Environmental Protection Agency) reports similar findings, i.e., that the proportion of air pollutants released which can be attributed to the shipping industry is increasing. MARPOL Annex VI aims to reduce emissions from ships through international regulations, which hopefully will discourage states from enacting unilateral regulations problematic to the shipping industry.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Emission Control Systems for Mechanical Evaporation Industry

    Modern nozzle and turbine technology developed by EmiControls is also used as a basis for the evaporation of water. This might typically be needed in open-pit mining, for example, to deal with large unwanted pools of water. Special nozzles can be used to atomize the water for evaporation. Evaporation is also useful in salt production. The tried and tested EmiControls technology can make the rate of evaporation much faster than the natural speed of evaporation, which helps the operators save an enormous amount of time.

    By EmiControls based in Bolzano, ITALY.

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

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    EDXRF spectrometers for marine emission control

    The IMO (International Maritime Organization) continuously sets new standards in order to minimize and control the harmful polluting exhausts from vessel engines. IMO is the World’s largest maritime organization with over 170 member states and acts as a regulatory agency for the international maritime industry.

    By Xenemetrix Ltd. based in Migdal Haemek, ISRAEL.

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    Actuators for the mining industry

    Rotork specialises in actuators and flow control products in surface and some underground processing applications for the mining industry. With over 50 years of experience in serving the mining industry Rotork understands the challenges faced. Rotork is the world`s largest independent manufacturer of heavy duty valve actuators, and its products control thousands of valves and dampers in mining operations across the world.

    By Rotork based in Bath, UNITED KINGDOM.

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    Emission Control Systems for Demolition Industry

    Demolition work and the dust it generates is a big problem for residents and the environment when work is carried out in residential areas. EmiControls offers the right dust control solution for every type of demolition work, thereby protecting the inhabitants, neighboring buildings and the environment. Because the source of dust can move constantly during the demolition process, mobile solutions are ideal as they can be positioned and pivoted easily and quickly. And they can be removed from the site when the work is completed.

    By EmiControls based in Bolzano, ITALY.

  • Odour & emission control for muncipal landfills

    Mechanical barriers that seal in odors, volatile organic compounds (VOCs), volatile nitrogen compounds (such as ammonia), volatile sulfur compounds (such as H2S) and, of course, fugitive dusts in municipal landfills.

    By Rusmar Inc. based in West Chester, PENNSYLVANIA (USA).

  • Air Emissions Management

    In most companies today, managers are overwhelmed with poorly organized, de-centralized data and are still making decisions by reacting to historical results driven by non-standardized processes and guessing about the future. Highly customized spreadsheets, manual extracts from hard to use ERP systems, “cut & paste” reporting…sound familiar?

    By Perillon Software Inc. based in Acton, MASSACHUSETTS (USA).

  • Emission control & air dedusting for calcination processes

    In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

  • Biomass Plant Emissions Monitoring (CEMS)

    Procal´s analysers are used extensively in reporting and control applications in modern Biomass plants. The flexible and reliable instruments form the heart of the systems, enabling CO, NO2, NO, SO2, H2O, CO2, O2, dust and velocity to be measured.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Applications and Air Pollutants Removed for Marine Power Plants

    Control of ship diesel engine emissions to meet MARPOL requirements for particulate ash and soot, sulfur dioxide and NOx. Special compact inline stack mounted space saving designs. Both open loop arrangements using sea water or closed loop using a range of chemical solutions.  Complete system offerings.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Measurement solution for HF emissions from brickworks

    Brick kilns, as well as other plants such as ceramics manufacturers and fertiliser producers, are a major producer of hydrogen fluoride (HF) emissions. HF is highly reactive gas and seriously damaging to human health, so has strict emissions limits imposed by legislation. In addition to the effects to humans, emissions have been found to damage crops and fruit trees, as well as the general environment. The brick industry strives to reduce the amount of HF emissions and numerous projects have been carried out into the research and development of proposed process modifications that introduce ways to reduce hydrogen fluoride emissions via the latest technology such as filters and scrubbers.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Waste gas treatment for the semiconductor industry

    In the early 1990s no appropriate and comprehensive technical solution had been available for waste gas treatment in the semiconductor industry. Back then as well as today many industrial and research production procedures use process gases and generate waste gases. These waste gases, considered greenhouse gases, are toxic and/or highly flammable and very often pose a significant risk to production facilities and the environment. The semiconductor industry, for instance, uses perfluorocarbons, whose global warming potential is extremely high and therefore requires an efficient waste gas treatment. Combining and transporting different gases into a fab’s central waste gas system might produce highly flammable and highly explosive gaseous mixtures, which in the past has occasionally caused the total loss of entire production facilities. Particles contained within gases may also cause exhaust blockages. To eliminate these risks, process waste gases need to be treated at the “Point-of-Use” (POU) where harmful exhausts are abated immediately.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

  • Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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