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Exhaust Gas Applications

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    Automotive and Industrial Painting

    Reliability. Uptime. Uninterrupted Production - all are essential requirements in painting and finishing applications. Just-in-time manufacturing demands uninterrupted production and smooth pressure control that eliminates pressure fluctuations in the painting and finishing process. MEGTEC has supplied many systems to Tier 1 and Tier 2 automotive plants where high volume, low concentration exhaust streams are treated economically and effectively, yet adaptable to changing finishing formulations.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Odor control for composite

    A Single Solution To Manage Composite Odors: Many resins used in the composite industry emit styrene vapors which are considered hazardous in high concentrations and whose odor is an unpleasant nuisance. This gas is categorized as a volatile organic compound (VOC) and listed by the United States Environmental Protection Agency (US EPA) as a Hazardous Air Pollutant (HAP). Styrene is considered highly reactive in the atmosphere and may contribute to smog formation and the production of secondary air pollutants.

    By OMI Industries (OMI) based in Long Grove, ILLINOIS (USA).

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    Air combustion for chemical plants

    By AEREON based in Austin, TEXAS (USA).

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    Evaporators and concentrators for mechanical processing

    Purification of oil emulsions, exhausted washing baths, vibro finishing drains.

    By Eco-Techno s.r.l Vacuum Evaporation System based in Busnago MB, ITALY.

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    Extraction of many emission sources in extensive factory premises

    Example: Packaging. Similar tasks: Coating, Automobile industry, paint production.Different production processes lead to decentralised ventilation of emission sources. These decentralised ventilations are consolidated within a central air pollution control system.

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    Gas monitoring instruments and systems for engine emissions measurements

    The exhaust gas from combustion engines is a complex mixture of gases and particulate matter. The composition of the gas may change rapidly. Multicomponent analysis of exhaust gases can be performed with a Gasmet™ FTIR Gas Analyzer with a response time (T90) of one second. The winning combination is the result using of a small volume gas sample cell, a powerful sample pump and a fast detector with liquid nitrogen cooling. The analyzer, sampling system and computer can be assembled on a cart for use in a dynamometer laboratory, or the portable version can be used for roadside tests.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Water treatment chemicals solutions for automobile manufacturing industry

    When automobiles are manufactured, each vehicle is painted by spraying a mist (paint mist) onto the car body and other parts. This process is referred to as the paint booth, and it ensures the beautiful finishing of car bodies and components and rust proofing. The excess paint that does not to cling to the car body and parts in the paint booth falls to the floor and is collected by water. This water is used as recycling water after removing the paint with water treatment chemicals.

    By Kurita based in Tokyo, JAPAN.

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    Air combustion for the petroleum refining industry

    By AEREON based in Austin, TEXAS (USA).

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    Waste air combustion for municipalities

    By AEREON based in Austin, TEXAS (USA).

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    Enclosed air combustion for the natural gas industry

    By AEREON based in Austin, TEXAS (USA).

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    Evaporators and concentrators for photographic sector

    Treatment of exhausted developing waste stream, fixing, bleaching, rotary washes.

    By Eco-Techno s.r.l Vacuum Evaporation System based in Busnago MB, ITALY.

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    High quality gas sensor solutions for mining industry

    Fast, accurate and reliable measurement of CH4. The extraction of coal releases methane gas, which can mix with the air in a mine to form a hazard due to its flammability. Ventilation with fresh air from the surface is used to dilute the methane and reduce the risk of explosion. Monitoring of the methane content of the stale air exiting the mine allows the amount of ventilation to be controlled. Although our sensors are not ATEX approved for use in potentially explosive atmospheres they are suitable for monitoring air containing methane concentrations below the lower explosive limit. Our OEM products can be built into equipment which is approved for use in the monitoring of mine exhaust gas and similar applications.

    By Edinburgh Sensors Ltd based in Livingston, UNITED KINGDOM.

  • Thermal structures insulation for marine industry

    From the tranquil waters of the Caribbean to the harsh storms of the arctic, every marine environment presents specific challenges. Thermal Structures marine insulation products are engineered to function perfectly in any marine environment. Thermal Structures insulation products meet SOLAS marine safety requirements.

    By Thermal Structures, Inc. based in Corona, CALIFORNIA (USA).

  • Instrumentation technologies for marine

    When ships discharge their bilge water the maximum level of hydrocarbons in the water is regulated by various Environmental Protection Agencies, for example there is a limit of 15ppm enforced by the IMO (International Maritime Organisation) in all international waters.  Companies breaching these limits are liable to significant fines. Further regulations have been introduced to control the use of bunker fuels. The Marine Environment Protection Committee (MEPC) of the IMO has approved proposed amendments to the MARPOL Annex VI regulations to reduce harmful emissions from ships.

    By Advanced Sensors Ltd. - part of PAC L.P. based in Carrickfergus, UNITED KINGDOM.

  • Stack Testing for Rod Mill Exhaust Stack

    STEEL INDUSTRY: Conducted particulate testing and continuous emission monitoring of a rod mill exhaust stack. In addition, testing was performed to determine emissions associated with a slow cooling pen associated with ball mill production.

    By AirSource Technologies, Inc. based in Shawnee, KANSAS (USA).

  • Air pollution control for the engine exhaust treatment and testing industry

    Treatment of exhaust streams from engine testing facilities – commonly use thermal oxidizers for air pollution control needs.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

  • Painting & Coating

    Paint fumes are Unbreathable. Spray Painting VOCs and Powder Coating dust are both harmful pollutants which are produced during painting operations. The volatile organic compounds (VOCs) emitted from paint can cause respiratory issues and require proper ventilation to remove harmful gasses from the work area. Powder Coating lines and spray painting produce dangerous fumes and dusts which need to be filtered or exhausted outside your facility. Industrial coatings and chemicals can produce toxic VOCs and foul odors which can effect worker`s health and reduce productivity. Some of the most common coatings are polymers which include polyurethane, epoxy and moisture-cure urethane. Many different industries required the use of glues, adhesives, solvents and different chemical agents in their production process, but are unsure of the best way to handle this nuisance. Exhausting fumes outside may be an option when VOCs are extremely dangerous and odorous but companies must also comply with EPA guidelines which regulate which gases can be emitted. In cold climates and in air-conditioned facilities, capturing, filtering and recirculating fumes can provide huge energy savings preventing costly heat loss and energy intensive air makeup systems. Utilizing activated carbon granules can allow operators to filter VOCs and odors from painting and cutting applications. Different quantities and types of carbon modules are required depending upon the contaminant. Contact Diversitech with an MSDS sheet detailing your chemical`s characteristics for an evaluation of your workplace air quality problem.?

    By Diversitech based in Montreal, QUEBEC (CANADA).

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