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Exhaust Gas Applications

  • Painting & Coating

    Paint fumes are Unbreathable. Spray Painting VOCs and Powder Coating dust are both harmful pollutants which are produced during painting operations. The volatile organic compounds (VOCs) emitted from paint can cause respiratory issues and require proper ventilation to remove harmful gasses from the work area. Powder Coating lines and spray painting produce dangerous fumes and dusts which need to be filtered or exhausted outside your facility. Industrial coatings and chemicals can produce toxic VOCs and foul odors which can effect worker`s health and reduce productivity. Some of the most common coatings are polymers which include polyurethane, epoxy and moisture-cure urethane. Many different industries required the use of glues, adhesives, solvents and different chemical agents in their production process, but are unsure of the best way to handle this nuisance. Exhausting fumes outside may be an option when VOCs are extremely dangerous and odorous but companies must also comply with EPA guidelines which regulate which gases can be emitted. In cold climates and in air-conditioned facilities, capturing, filtering and recirculating fumes can provide huge energy savings preventing costly heat loss and energy intensive air makeup systems. Utilizing activated carbon granules can allow operators to filter VOCs and odors from painting and cutting applications. Different quantities and types of carbon modules are required depending upon the contaminant. Contact Diversitech with an MSDS sheet detailing your chemical`s characteristics for an evaluation of your workplace air quality problem.?

    By DiversiTech based in Montreal, QUEBEC (CANADA).

  • PLAZKAT systems for treatment (removal, neutralisation) of smelly substances from the air

    PLAZKAT Aero units are used to neutralize bad smells from waste treatment facilities, caused by the presence of sulfur and nitrogen compounds - hydrogen sulfide, mercaptans, and ammonia. Urban waste treatment facilities, local waste treatment systems in factories, pumping stations in waste water treatment systems are characterized by a strong smell of sulfur and nitric compounds.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

  • Power Generation

    Combustion turbines A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between. The basic operation of the gas turbine is similar to that of the steam power plant except that air is used instead of water. The turbine shaft energy is used to drive the compressor and other devices such as an electric generator that may be coupled to the shaft. The energy that is not used for shaft work comes out in the exhaust gases, so these have either a high temperature or a high velocity. A catalyst is often used to treat these exhaust gases to comply with emissions regulations. EmeraChem has installed OEM and after-market catalyst in over 240 applications

    By EmeraChem based in Knoxville, TENNESSEE (USA).

  • Waste management for ships and sea platforms

    For those who have lived in the arms of the sea, the bond is powerful and eternal. When mariners discharge waste into the sea, it is not carelessness but desperation…a last resort used in the absence of practical alternatives. The waste generated on every ship comes from both people and machinery. People generate garbage and sewage. The various motors and shafts generate used oils, dirty rags and a wide variety of other waste. The mariner has three options for all this waste: (i) store it on board and discharge it at the next port; (ii) treat it on board; or (iii) discharge it at sea. Today, none of these options are practical.

    By Terragon Environmental Technologies Inc. based in Montréal, QUEBEC (CANADA).

  • Stack Testing for Rod Mill Exhaust Stack

    STEEL INDUSTRY: Conducted particulate testing and continuous emission monitoring of a rod mill exhaust stack. In addition, testing was performed to determine emissions associated with a slow cooling pen associated with ball mill production.

    By AirSource Technologies, Inc. based in Shawnee, KANSAS (USA).

  • Dust monitoring of exhaust gases from manufacturing processes

    DynOptic dust monitors use the innovative Dynamic Detection Principle (DDP) to measure dust and particulate within exhaust gases from various manufacturing processes. DDP, or optical scintillation as it sometimes referred to, measures the dynamic fluctuation in light transmission as dust particles move through a light beam. This dynamic fluctuation derives from temporal distributions of the dust particles which attenuate the light beam. The more dust present in the exhaust, the greater the amplitude of these fluctuations. DDP instruments calculate the dynamic response, or the ratio of light variation to light intensity, which for particular applications, is proportional to dust concentration and when calibrated against standard reference measurements, this can be presented as a reading in mg/m³.

    By DynOptic Systems Ltd based in Brackley, UNITED KINGDOM.

  • Marine And Offshore Emissions Monitoring & Analysis

    The need to demonstrate environmental responsibility is key for today’s marine and offshore industries. Fuels and exhaust gas emissions are subject to international, regional and national controls and Charterers, as well as the public, demand high standards of performance and reliability.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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    Gas monitoring instruments and systems for titanium dioxide

    Titanium dioxide is the most important white pigment used in the polymer industry. It is widely used, because it efficiently scatters visible light, thereby imparting whiteness, brightness, and opacity when incorporated into a plastic product.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Extraction of many emission sources in extensive factory premises

    CTP achieved the continuous and individual ventilation of every work station and overall compliance with statutory limits, as well as the production of usable steam as a by-product of the excess heat.

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    Air combustion for chemical plants

    By AEREON based in Austin, TEXAS (USA).

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    PTR-TOFMS systems for automotive real-time vehicle exhaust analysis

    Monitoring exhaust gas from combustion engines, emitting a large number of different compounds and with rapidly changing concentrations due to variations in operating conditions, necessitates an instrument that measures in real-time and with high sensitivity – an IONICON PTR-TOFMS.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

  • PLAZKAT systems for treatment of emissions in the petrochemical industry

    Today, the reduction of atmospheric emissions produced by the gas processing and petrochemical industries is an acute problem. The most widely used technique of exhaust gas treatment comprises complete burning, even though this method does not provide an adequate degree of treatment. Therefore, in this case PLAZKAT systems are a more effective solution for removing aromatic hydrocarbon from the emissions.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

  • Exhaust Gas Emissions

    Hiden gas analysis systems provide for high sensitivity, wide dynamic range, real-time analysis of almost any gas/vapour. Hiden’s application specific gas analysis systems are tailored to meet the specific application requirements, & include a range of special sampling, vacuum pumping & vacuum accessories. Hot zone sampling accessories are included for evolved gas analysis from furnaces, & thermo gravimetric analysers, TGA, for example. Thermal analysis methods are vital for catalysis characterization. For thermal analysis including TPD/TPO/TPR studies, Hiden gas analysis systems include enhanced pumping for hydrogen and special close coupled sampling to the TPD/TPO/TPR reactor for optimum thermal analysis response. In Biogas applications the simultaneous analysis of H2S, CO2, water vapour & CH4 in the PPM to 100% concentration range provides vital ininformation for process development and process monitoring...

    By Hiden Analytical based in Warrington, UNITED KINGDOM.

  • PLAZKAT systems for treatment of emissions from motor and railroad vehicles

    PLAZKAT Aero systems are used to treat emissions from motor and railroad vehicles. It has been found that exhaust gases from internal combustion engines (ICE) contain over 250 ingredients. Major components include carbon oxides, nitrogen oxides and hydrocarbons.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

  • Air Quality Monitoring Equipment for Combustion Industry

    Boilers and Combustion Research A fuel source burning with oxygen to produce carbon monoxide, carbon dioxide and water is an equation from school science lessons but looking into the fuel temperature and oxides of nitrogen produced along with the CO, CO2 and O2 is work that is being carried out by boiler makers, power generators and all sorts of industrial applications every day.

    By Signal Group Ltd based in Camberley, UNITED KINGDOM.

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    Automotive and Industrial Painting

    Reliability. Uptime. Uninterrupted Production - all are essential requirements in painting and finishing applications. Just-in-time manufacturing demands uninterrupted production and smooth pressure control that eliminates pressure fluctuations in the painting and finishing process. MEGTEC has supplied many systems to Tier 1 and Tier 2 automotive plants where high volume, low concentration exhaust streams are treated economically and effectively, yet adaptable to changing finishing formulations.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Gas monitoring instruments and systems for engine emissions measurements

    The exhaust gas from combustion engines is a complex mixture of gases and particulate matter. The composition of the gas may change rapidly. Multicomponent analysis of exhaust gases can be performed with a Gasmet™ FTIR Gas Analyzer with a response time (T90) of one second. The winning combination is the result using of a small volume gas sample cell, a powerful sample pump and a fast detector with liquid nitrogen cooling. The analyzer, sampling system and computer can be assembled on a cart for use in a dynamometer laboratory, or the portable version can be used for roadside tests.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Emission control & air dedusting for calcination processes

    In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Aerosol and particle technology for automotive industry

    Especially in the field of automotive industry the application of modern particle measuring technology is essential in the domains of quality control and development.

    By Palas GmbH based in Karlsruhe, GERMANY.

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    High quality gas sensor solutions for mining

    Fast, accurate and reliable measurement of CH4. The extraction of coal releases methane gas, which can mix with the air in a mine to form a hazard due to its flammability. Ventilation with fresh air from the surface is used to dilute the methane and reduce the risk of explosion. Monitoring of the methane content of the stale air exiting the mine allows the amount of ventilation to be controlled. Although our sensors are not ATEX approved for use in potentially explosive atmospheres they are suitable for monitoring air containing methane concentrations below the lower explosive limit. Our OEM products can be built into equipment which is approved for use in the monitoring of mine exhaust gas and similar applications.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

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