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Flue Gas Monitoring Applications

  • Environmental protection

    Laser Gas measurements Flue gas emissions, HCl, HF, CO, CO2, O2, NH3, NO, NO2

    By HANGZHOU ZETIAN TECHNOLOGY CO., LTD based in Hangzhou, CHINA.

  • Solutions for mercury removal emissions from flue gas streams

    For the removal of mercury emissions from flue gas streams, Calgon Carbon`s specialty PAC products are proven industry performers. These industries include: Coal-fired electric power plants, Cement, Boilers.

    By Calgon Carbon Corporation based in Pittsburgh, PENNSYLVANIA (USA).

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Measurement solution for glass wool insulation manufacture

    The installation of suitable installation material in buildings is a cost effective way to reduce energy costs. The manufacture of insulation from minerals or mineral products, such as glass. Recycling glass to form insulation materials is another way to keep the process "green".

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Agitation and mixing solutions for flue gas desulfurization

    FGD (Flue Gas Desulfurization) involves the treatment of flue gas from coal fired power plants.  The main goal is to remove sulfur, particulates, and other chemicals such as mercury from the flue gas prior to environmental release.  Governmental regulations by the EPA put limits on the amount of impurities which can be released into the air.   The use of mixers to clean and scrub the flue gas is utilized to help power companies meet permitted limits on the release of controlled substances.

    By National Oilwell Varco based in Dayton, OHIO (USA).

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    Metering of Solids

    If you need to meter powder and granulates with accuracy, ProMinent systems are the right choice. They always store, transport and process solids reliably and precisely thanks to our exacting quality requirements.

    By ProMinent Group - ProMinent GmbH based in Heidelberg, GERMANY.

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    Continuous emissions monitoring for mining & smelting

    OPSIS non-contact monitoring solutions, based on either DOAS or TDL techniques, are very well suited for applications in the mining and smelting Industries, as the flue gas conditions often involve high temperatures and high dust concentrations.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for glass manufacturing

    Process control and emissions monitoring in a glass manufacturing plant is a challenge due to high temperature in the flue gas. The OPSIS DOAS system provides the glass industry with an accurate analyser that will operate with a minimum of maintenance. The OPSIS DOAS system is based on a non-contact method that uses an optical path to measure across the duct.

    By Opsis AB based in Furulund, SWEDEN.

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    Odor control for refining/petroleum

    You refine the fuel, we’ll remove the odors. Oil refineries and petrochemical plants may generate large volumes of odor from the processing and refining of different fuels. Sulfides, mercaptans, and hydrocarbon compounds are all closely related to the oil industry. The odors generated from these industrial compounds are of a high nuisance value and generally create concern among local air boards and the public. Ecosorb odor removal products may be used in a variety of areas around the refinery including water treatment facilities, sludge ponds, sulfur recovery units, and API separators. To remove odors during tank cleaning and maintenance operations, portable dispersion systems can be used in the immediate work area to control malodors. Ecosorb products can be directly injected into flues and stacks and may be used as a substitute scrubbing solution in some applications.

    By OMI Industries (OMI) based in Long Grove, ILLINOIS (USA).

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    Insitu Flue Gas Desulfurization - DeSOx Analyzer

    The Cerex UV3000P in-situ multi-gas analyzer for DeSOx, DeNOx, Ammonia Slip and general CEMs.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

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    PTR-MS systems for petrochemical industry

    Process monitoring in the petrochemical industry. Monitoring of syngas and other gas processes for safety, quality assurance and process optimization.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

  • Continuous emissions monitoring for mining industry

    Opsis non-contact monitoring solutions are very well suited for applications in the mining Industry, as the flue gas conditions often involve high temperature and high dust concentrations.

    By Enviro Technology Services plc based in Stroud, UNITED KINGDOM.

  • Cement & Lime Industry Emissions Analysis & Monitoring

    A key issue in the measurement of the products of combustion in Cement and Lime industries is the high levels of particulates. The Procal 2000 in situ analyser`s heated probe option is especially suited to this industry as it efficiently deals with variations in process temperature, keeping the probe above the sample dew point and safe from corrosive condensate.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Combustion gas analysis for the indoor environment industry

    Flue-gas analyzers are designed to be rugged and accurate at the same time. They are used by the HVAC industry, energy industry, process control, glass industry, food industry, universities and analysis is required. 

    By IMR Environmental Equipment, Inc. based in St. Petersburg, FLORIDA (USA).

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    Gas monitoring instruments and systems for stack testing

    Several EU directives and national laws in European countries set requirements for continuous monitoring of flue gas emissions at power plants. Further requirements are set on the quality assurance of the installed measurement systems at the plants. The relevant standard in this regard is EN 14181:2004, the quality assurance of automated measuring systems. The standard dictates how to determine that the measurement systems installed for continuous emissions monitoring at a plant operate according to the directives and regulations set. Two major parts of this on-going quality assurance cycle are the QAL2 and AST procedures. A test laboratory performs tests on the systems on-site, and determines whether the systems fulfill the set requirements or not.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Measurement solution for CO2 capture by anime absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Continuous emissions monitoring in cement kilns

    Various pollutants form in the cement manufacturing process, especially when alternative fuels and waste-derived fuels are used. Typically a cement kiln using these fuels is a required to monitor hydrogen chloride (HCl). Gasmet CEM II is EN 15267-3 approved for HCl measurement in 0 … 15 mg/Nm3 range.High process temperatures result in generation of more nitrogen oxides (NOx) than in typical municipal waste incineration.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Environmental monitoring solution for cement industry

    Measurement of particulates, SO2, NOx, hydrocarbons and greenhouse gas emissions from the cement manufacturing industry requires careful selection of instrumentation. Ecotech offers a complete monitoring solution tailored to this industry.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • Combustion gas analysis for the glass industry

    Flue-gas analyzers are designed to be rugged and accurate at the same time. They are used by the HVAC industry, energy industry, process control, glass industry, food industry, universities and analysis is required. 

    By IMR Environmental Equipment, Inc. based in St. Petersburg, FLORIDA (USA).

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