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Fume Control Applications

  • Soldering Fume Extraction

    Soldering fumes are Unbreathable. Soldering enables the joining of metal parts by melting a filler metal to attach wires and other metallic components. The fumes generated from melting solder especially solder containing Lead or Tin present are dangerous and require local ventilation to remove harmful smoke from the work area. Soldering application need to be properly ventilated to prevent toxic fumes from reaching the worker`s breathing zone. There are a number of different industries such as the electronics assembly industry and electronics repair comapnies who must deal with the hazards of solder smoke. Fumes created by automated PCB soldering including wave soldering machines, handheld soldering irons, torch brazing and furnance brazing are often ignored because of the small volume of smoke generated. However, these applications still require careful consideration as dangerous fumes can impair employee’s respiratory tracts depending on the filler metals used. Because manual soldering applications require working with tiny components, workers end up positioning their heads right above toxic rosin or lead solder fumes with a direct exposure into their throat, nasal passages and lungs, and as a result, they can experience respiratory complications. Rosin irritation can cause various side effects and the inhalation of lead fumes is carcinogenic. As lead oxide smoke collects in your lungs, it can be transferred into your bloodstream. Diversitech recommends installing soldering fume extraction equipment to prevent the inhalation of dangerous fumes. These ventilation units will not only protect each person working at a soldering station when installed and positioned correctly, but they will also prevent fumes from contaminating other worker’s lungs.?

    By DiversiTech based in Montreal, QUEBEC (CANADA).

  • Slurry treatment from mineral and metallurgical processes

    Bilfinger Water Technologies has designed and realized complete filtration plants in important mineral and metallurgical complexes.

    By Bilfinger Water Technologies GmbH based in Aarbergen, GERMANY.

  • Painting & Coating

    Paint fumes are Unbreathable. Spray Painting VOCs and Powder Coating dust are both harmful pollutants which are produced during painting operations. The volatile organic compounds (VOCs) emitted from paint can cause respiratory issues and require proper ventilation to remove harmful gasses from the work area. Powder Coating lines and spray painting produce dangerous fumes and dusts which need to be filtered or exhausted outside your facility. Industrial coatings and chemicals can produce toxic VOCs and foul odors which can effect worker`s health and reduce productivity. Some of the most common coatings are polymers which include polyurethane, epoxy and moisture-cure urethane. Many different industries required the use of glues, adhesives, solvents and different chemical agents in their production process, but are unsure of the best way to handle this nuisance. Exhausting fumes outside may be an option when VOCs are extremely dangerous and odorous but companies must also comply with EPA guidelines which regulate which gases can be emitted. In cold climates and in air-conditioned facilities, capturing, filtering and recirculating fumes can provide huge energy savings preventing costly heat loss and energy intensive air makeup systems. Utilizing activated carbon granules can allow operators to filter VOCs and odors from painting and cutting applications. Different quantities and types of carbon modules are required depending upon the contaminant. Contact Diversitech with an MSDS sheet detailing your chemical`s characteristics for an evaluation of your workplace air quality problem.?

    By DiversiTech based in Montreal, QUEBEC (CANADA).

  • Odour removal units for professional kitchen ventilation

    Our company has odour removal units for professional kitchen ventilation, for grills and food preparation areas generally. The operation of the unit is based on chemical or electrostatic filters or a combination of both. The kitchen unit KDSA (with chemical filters) series, neutralizes particles, soot, odors, grease and moisture completely. KDSA units for kitchen ventilation are installed in the cooker hood and are connected with the kitchen areas that produce smoke or where there is smoke and odors such as in kitchen funnels or in washing facilities. The air stream in the deodorizer passes through a set of filters where particles, grease, soot and odors are removed.

    By Dimtech S.A based in Keratsini, GREECE.

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    Air Pollution Removal Orthopedic appliances Industry

    Removal of acid gases and NOx from material surface treatments. Remove titanium dust from grinding, abrasive polishing and buffing operations. Emissions from high temperature furnaces.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in Wastewater Treatment Operations

    Removing hydrogen sulfide, mercaptans and other organosulfur compounds from wastewater treatment plant odor causing processes and areas. Stripping of ammonia and other VOC compounds.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Marine And Offshore Emissions Monitoring & Analysis

    The need to demonstrate environmental responsibility is key for today’s marine and offshore industries. Fuels and exhaust gas emissions are subject to international, regional and national controls and Charterers, as well as the public, demand high standards of performance and reliability.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Welding Fume Extraction

    Welding fumes & gases are Unbreathable. Nonetheless, welding is perhaps the most common industrial process and necessary anytime the joining of metals is required. Regardless of the welding equipment type or technology, the simple process of melting metal and filler materials creates poisonous fumes and gases. ? Different types of welding processes present unique challenges to adequately handle airborne fumes. Robotic welding equipment and other automated welding systems produce a high volume of welding fumes and sparks and need to captured by a heavy duty robotic welding hood. Moreover, manual stick welding typically produces a high volume of smoke and often requires a self-cleaning fume extractor to avoid overwhelming the filters.? Lighter duty applications like MIG welding generally produce less particulate and light-duty TIG welding generates the least amount of smoke. It is important to not only consider the type of welding process but also the work piece material in order to select the correct filtration media for your application. HEPA filters are recommended for stainless steel welding, Nanofiber filters for Aluminum and parts containing higher levels of Manganese. Polyester filters are appropriate where rust inhibitor, lubricants and coatings create an oily smoke as these filters can be washed in water. Diversitech offers a complete line of fume collection machines from compact welding fume extractors to central welding fume filtration systems. We specialize in engineered solutions and our engineering team is experienced in selecting the best equipment and filter media for your particular application. We can present you with detailed technical drawings demonstrating several potential layouts and solutions including costing, installation and start-up expenses. ??

    By DiversiTech based in Montreal, QUEBEC (CANADA).

  • Depuration of oil and emulsion mists

    In machine shops, where the production is centered on the use of machine tools, one of the most common problems is the restoration intervention aimed at limiting the presence of oil or emulsion fogs. As a matter of fact, since machine tools work at very quick production rhythms, they widely use lubricating fluids such as oil or oil emulsions and water.

    By GGE srl based in Rio Saliceto, ITALY.

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    Gas monitoring instruments and systems for flavoring agents

    Manufacturing of powdered and liquid flavorings and fragrances involves production phases where flavoring chemicals may be released into the ambient air breathed by workers. Exposure control by gas analyzers in the production rooms and laboratories is necessary to ensure that the Time-Weighted Average (TWA) concentrations do not exceed the maximum Permissible Emission Limit (PEL) values.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Applications and Air Pollutants Removed in Hazardous, Solid and Liquid Waste Treatment Operations

    Venturi scrubbers with FORCE FLUX Condensation technology and Wet Electrostatic Precipitators for industrial, municipal, sewage sludge and pathological waste incinerators to remove micron, submicron particulate, heavy metals and acid gases. Special quencher/scrubber systems for dioxin removal. HCL scrubbing from PVC plastic waste burning. Fine particulate, acid gases and NOx removal on munitions destruction. Cleanup of all pollutants from liquid waste incinerators and other high temperature destruction processes. Acid and particulate emissions from electronic board and metals recovery operations.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Air Pollution Control for Metal Finishing

    ERG`s purpose-designed scrubbing systems are engineered to suit each application and client`s requirements.

    By ERG (Air Pollution Control) Ltd based in Horsham, UNITED KINGDOM.

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    Filter presses for mining, metallurgical, chemical & pharmaceutical sector

    Mining sector is: beneficiation of metals (iron, nickel, copper, zinc), beneficiation of non-metals beneficiation of noble metals (gold, silver, platinum, palladium), coal processing, calcium carbonate and minerals in general (silicates, clays, kaolins, etc..)

    By Albin Pump SAS based in Goteborg, SWEDEN.

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    Gas analysis & monitoring system for emission monitoring

    From the environmental point of view, an issue is any solid, liquid or gaseous substance introduced into the atmosphere that can cause air pollution. Given the wide variety of substances present in the atmosphere, have been proposed several methods of classification: Primary pollutants can be of gaseous or particulate.

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

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    Applications and Air Pollutants Removed for Wastewater Treatment Operations

    For industrial and municipal treatment plants; Chemical scrubbers, biological towers and adsorption systems to remove hydrogen sulfide, mercaptans, other organic sulfur compounds and ammonia from digesters, pump stations, ponds, grit and screening works, sludge filter presses and dryers. Special Wet Electrostatic Precipitator for sewage sludge incinerators. Stripping ammonia and other volatile compounds. Decarbonization removal of carbon dioxide from wastewater.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Air cleaning system for the airports sector

    Dynamic Air Cleaners remove dangerous airborne particles that other air cleaning systems miss…including odors, VOCs, smoke, bacteria, allergens, fine dust, molds and pollen…without producing any harmful ozone. Dynamic Air Cleaners can have a significant impact on removing odors from outside air as the air comes through the ventilation system. This feature is very important in airports in the control of jet exhaust fumes that migrate into fresh air intakes.

    By Dynamic Air Quality Solutions based in Princeton, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Fertilizer Industry

    Wet Scrubbers, dry collectors, wet electrostatic precipitators and complete engineered systems for urea, MAP, DAP, TSP and AN Plant rotary dryers and coolers, reactors and ammoniation granulators, pug mills, rock acidulation, curing, storage and material handling operations to control emissions of: particulate, including phosphate rock dust, ammonium phosphate, ammonia, nitric acid, NOx, phosphoric acid, hydrogen fluoride, silicon tetrafluoride, sulfuric acid, removal. Complete systems for scrubbing and recovery/reconcentration of fluorosilicic acid up to 25% concentration.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Metal Mining Industry

    Complete line of wet scrubbers for all metals mining applications. Scrubbers for removal of acid gases, particulate and mists from acidulation, reaction tanks and dryers. Sulfuric acid, sulfur dioxide, ammonia and hydrogen cyanide removal. Control of micron and submicron size particulate metal fumes from rotary furnaces.   

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Grinding & Deburring

    Grinding & Deburring dusts are Unbreathable. Many industrial processes generate contaminants in the air in the form of dust and particles. Airborne dust and fine particulate can be hazardous to human health, and should be extracted before it reaches the worker`s breathing zone.? Typical sources of these pollutants arise from cutting, grinding using an angle grinder or die grinder, automated grinding machines, deburring work and many other abrasive processes. Robotic grinding machines generally create a large volume of particulate which can require more filtration media to handle increased dust loads. Whereas other applications such as deburring can create very fine submicron particles that require the use of a high efficiency HEPA filter to capture the fines.? Metal, composite, fiberglass and rubber dust can be extremely dangerous to inhale and can be associated with many different lung conditions and health problems. Diversitech offers a diverse range of dust collectors, extraction arms, filter cleaning machines and downdraft tables for your grinding dust filtration requirements.???

    By DiversiTech based in Montreal, QUEBEC (CANADA).

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