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NOx control Applications

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Gas monitoring instruments and systems for DeNOx process control

    In most combustion process atmospheric nitrogen reacts with oxygen in high temperature conditions to produce nitrogen oxides (NOx). Total NOx production is the sum of nitrogen monoxide NO and nitrogen dioxide NO2. The emissions of these gases are controlled through setting of emission limit values (ELVs) for power plants.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Continuous emissions monitoring in cement kilns

    Various pollutants form in the cement manufacturing process, especially when alternative fuels and waste-derived fuels are used. Typically a cement kiln using these fuels is a required to monitor hydrogen chloride (HCl). Gasmet CEM II is EN 15267-3 approved for HCl measurement in 0 … 15 mg/Nm3 range.High process temperatures result in generation of more nitrogen oxides (NOx) than in typical municipal waste incineration.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for process NOx measurement

    Nitric acid HNO3 is an important intermediate reagent for production of several important end products, such as fertilizers, explosives, dyestuffs/pigments, pesticides, pharmaceuticals, photographic materials, plastics, and synthetic fibers. At nitric acid manufacturing plants, the Gasmet™ FTIR Gas Analyzer can be used to measure several gaseous components from the process stream for purposes of process control. A single system can be used to measure the high levels of nitrogen monoxide NO and nitrogen dioxide NO2, as well as water vapor H2O, nitrous oxide N2O, carbon monoxide CO, carbon dioxide CO2 and ammonia NH3. The fixed installation products for these purposes are the Gasmet™ CEM II measurement system, and the Gasmet™ FCX Gas Analyzers, both of which utilize the FTIR measurement technique for simultaneous multicomponent analysis of the sample gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for nitric acid process

    Modern production method of nitric acid production may lead to generation of several different gaseous emission components, such as nitrogen oxides (NOx), ammonia NH3 and nitrous oxide N2O. Nitrogen monoxide is an intermediate gaseous product in manufacturing of nitric acid HNO3. NO is formed in a catalytic reaction between ammonia and molecular oxygen O2. But undesirable side reactions may result in formation of nitrogen dioxide NO2 and nitrous oxide N2O. The NO and NO2 emissions can be reduced by use of Selective Catalytic Reduction unit (SCR), which deploys ammonia gas NH3 to limit emissions of NO and NO2. A modern nitric acid plant needs to monitor the emissions of these gases.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Intensive smell

    CTP's convincing solution: The closed circuit process of complete elimination of ammonia without any additional reducing agent (which would have had to be ordered, stored and injected into the waste gas) is patented by CTP.

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    Continuous emissions monitoring for cement industry

    Process control and emissions monitoring in cement plants, can be a challenge due to the dusty and corrosive environment. OPSIS provides an accurate system that will operate with high performance and a minimum of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    NH3 Monitoring in Air

    NH3 (Ammonia) is a colorless gas with a distinctive pungent smell. Ammonia monitoring is essential in coal-fired power plants, where NH3 is used to reduce NOx emissions. The ammonia consumes all of the NOx, but its high concentration that is needed for these purposes also starts reacting with other things and in the process can clog up filters and cause premature failure of expensive SCR equipment and pre-heaters. Not to mention that these high levels create an irreparable damage to the environment.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

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    Gas analysis & monitoring system for emission monitoring

    From the environmental point of view, an issue is any solid, liquid or gaseous substance introduced into the atmosphere that can cause air pollution. Given the wide variety of substances present in the atmosphere, have been proposed several methods of classification: Primary pollutants can be of gaseous or particulate.

    By ETG Risorse e Tecnologia S.r.l. based in Montiglio, ITALY.

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    Air pollution control solution for the NOx and CO2

    Specific industrial applications require wet end of pipe treatment for NOx or CO2. Macrotek offers absorbers utilizing various reagents for neutralization of NOx or CO2. NOx scrubbing is particularly suitable in situations where Nitric Acid can be utilized elsewhere in the plant, as it is a scrubbing product. As CO2 regulations become more stringent, methods for reducing emissions are continually being evaluated. Macrotek offers CO2 scrubbing technology which isolates CO2 in a contaminated stream to produce a pure CO2 product, making sequestration a more appealing option.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

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    Continuous emissions monitoring for chemical industry

    Process control and emissions monitoring in a chemical plant is a challenge due to corrosive gases, high dust load, and high temperatures. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

  • Recipricating Engine

    EmeraChem manufactures CO catalysts to eliminate carbon monoxide (CO), VOC's, formaldehyde, and nitrogen oxides (NOx) contaminates from Lean and Rich burn, 2-stroke and 4-stroke reciprocating engines.

    By EmeraChem based in Knoxville, TENNESSEE (USA).

  • Nitrogen Oxides (NOx) monitoring

    Oxides of Nitrogen (NO/NO2/NOX) is the product of endothermic reactions within combustion engines and causes significant environmental pollution. The main source of NOX is from the engine of automobiles and these pollutants are harmful to humans in their respective forms or in the creation of ozone (O3) or acid rain. NOX is most prevalent in our societies as a contributor to asthmatic conditions as well as the photochemical smog found throughout many industrialized cities.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • PLAZKAT systems for treatment of emissions in the petrochemical industry

    Today, the reduction of atmospheric emissions produced by the gas processing and petrochemical industries is an acute problem. The most widely used technique of exhaust gas treatment comprises complete burning, even though this method does not provide an adequate degree of treatment. Therefore, in this case PLAZKAT systems are a more effective solution for removing aromatic hydrocarbon from the emissions.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

  • Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • PLAZKAT systems for treatment of emissions from motor and railroad vehicles

    PLAZKAT Aero systems are used to treat emissions from motor and railroad vehicles. It has been found that exhaust gases from internal combustion engines (ICE) contain over 250 ingredients. Major components include carbon oxides, nitrogen oxides and hydrocarbons.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

  • Applications and Air Pollutants Removed in the Ceramics and Glass Industry

    Removal of particulate, acid gases and NOx emissions from glass furnaces. Particulate control on glass and ceramic material dryers and furnaces.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Incineration Industry Emissions Monitoring & Analysis

    Monitoring of emissions from incinerators is a demanding application for Continuous Emission Monitoring Systems. The emissions produced are highly corrosive, some of the gases are soluble and, because the waste being burnt is constantly changing, the resulting stack gas temperature varies widely.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Applications and Air Pollutants Removed for Marine Power Plants

    Control of ship diesel engine emissions to meet MARPOL requirements for particulate ash and soot, sulfur dioxide and NOx. Special compact inline stack mounted space saving designs. Both open loop arrangements using sea water or closed loop using a range of chemical solutions.  Complete system offerings.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Measurement solution for CO2 capture by anime absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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