Applications

Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

By econ industries GmbH based in Starnberg, GERMANY.

The contamination of soils as a result of prior chemical production can often be unpredictable and diverse. The majority of such pollutants will require an ex-situ treatment method. Many of our VacuDry units can be used for direct-feeding contaminated soils. To reduce the input amount for thermal treatment, the VacuDry units can also be used in combination with soil-washing plants: In this case, customers only feed the high polluted fractions and screened fines (e.g. below 10 mm), as well as the filter-cake from the soil washing process. However, we are able to handle soil contaminated with mercury, hydrocarbons, PAH, PCB, dioxins, furans, organic-lead compounds and many more. VacuDry plants for on-site ex-situ remediation projects are delivered in a modular design.

By econ industries GmbH based in Starnberg, GERMANY.

OSE II ELIMINATING THE ENVIRONMENTAL FOOT PRINT WHILE REDUCING COSTS ASSOCIATED WITH DRILLING MUD, DRILLING MUD CLEAN UP, RIG WASHING, RIG OPERATIONS AND EMERGENCY OIL SPILL RESPONSE FROM OIL RIGS

By OSEI - Oil Spill Eater International, Corp based in Dallas, TEXAS (USA).

There are a wide amount of applications for our VacuDry^® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry^® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

By econ industries GmbH based in Starnberg, GERMANY.

Natural Occurring Radioactive Material consists of materials enriched with radioactive elements found in the environment. They are usually brought to the surface by oil and gas exploration or mining. NORM wastes can be treated in a VacuDry® unit in order to prepare it for a safe sub earth disposal. Find more information, important key facts and the benefits of VacuDry® NORM waste plants on http://www.econindustries.com/applications/norm-waste

By econ industries GmbH based in Starnberg, GERMANY.

Common drilling procedures for oil and gas, used widely around the world, produce a consistently increasing amount drill cuttings containing oil. In some cases, drill cuttings even contain other hazardous components such as mercury or NORM (Natural occurring Radioactive Material), requiring special attention. Treatment of drill cuttings is therefore beneficial from both an environmental and an economic standpoint, allowing valuable drilling oil to be recovered, and ensuring environmentally sound disposal of the drill cuttings. Our VacuDry technology is designed to safely separate oil, water and mercury from the solids (including NORM), allowing reuse of the oil and safe disposal of the water, mercury, solids and NORM.

By econ industries GmbH based in Starnberg, GERMANY.

Mercury-contaminated wastes are a major challenge for many industries including the chlorine industry, oil & gas drilling, oil & gas refineries (catalysts) and fluorescent lamps recycling. Due to strict legal restrictions and HSE requirements, mercury-contaminated waste is required to be handled with special care. We at econ industries have the best solution for each specific mercury waste stream, with plants that are recognised as being state of the art from approval authorities worldwide.

By econ industries GmbH based in Starnberg, GERMANY.

We treat air streams to remove odors allowing industrial processes to be operated in compliance with local regulations and without causing a nuisance to neighbors due to odors and smells. Our technologies have been applied to a range of processes including: Waste treatment (municipal and industrial) Manufacture of flavors Food processing Waste water treatment (Municipal and industrial) Chemical manufacture Rendering

By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

In the fast-changing electronics industry with its need for new materials and products, demand for 100% uptime, smooth production operation, many in clean-room environments, MEGTEC meets and exceeds continuous demand for raising the bar of technology excellence. MEGTEC works either directly with the end user or through engineering firms or contractor companies, offering tested package systems as required and our end user list includes most of the well-known manufacturing companies around the globe including producers of ceramic condenser/capacitor, thin film FCCL, solar back film, plasma and LCD screen makers in Asia. We have the breadth of technologies in our portfolio and with our strong engineering design capabilities, collaborate from each of our global facilities and can review your application and recommend the best solution.

By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

Site investigation for horizontal drilling.

By Advanced Geosciences, Inc. based in Austin, TEXAS (USA).

Site investigation for tunneling operation

By Advanced Geosciences, Inc. based in Austin, TEXAS (USA).

Fracture and cavity detection in bedrock.

By Advanced Geosciences, Inc. based in Austin, TEXAS (USA).

By SoundPLAN International LLC based in Shelton, WASHINGTON (USA).

Peristaltic pumps are proven performers in water and waste treatment solving problems including: Dosing and metering treatment chemicals and reagents including ferric chloride (“Ferric”), sodium hypochlorite (“Hypo”), chlorine water, lime (Kalic or Kalkmilch), caustic soda, powder activated carbon and polymers, sludge transfer, filter press feeds.

By Verderflex Peristaltic Pumps - part of the Verder Group based in Castleford, UNITED KINGDOM.

By ATN Engineering B.V. based in Stadskanaal, NETHERLANDS.

Osmosis is the phenomenon of lower dissolved solids in water passing through a semi-permeable membrane into higher dissolved solids water until a near equilibrium is reached. Reverse Osmosis (RO) is a membrane process of purification which removes most of the the total dissolved solids (TDS) in water by reversing the natural process of osmosis. Pressure is applied to a TDS-concentrated solution against a semi-permeable membrane, causing pure water to diffuse through the membrane. RO has become an important process for a wide variety of applications including: medical, laboratory, desalination, industrial wastewater, Deionized (Dl) pretreatment, and drinking water.

By Myron L Company based in Carlsbad, CALIFORNIA (USA).

MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

Many industrial and pharmaceutical processes generate wastewater with volatile contaminants that increase the COD and BOD to a point where discharging to municipal wastewater is very costly or not an option. These contaminants can be removed from the water by distillation, substantially lowering the disposal cost, and, in many cases, the removed components can be further purified and reused in the process. MEGTEC offers the following solutions to remove the volatile contaminants and make wastewater suitable for discharge to most municipal wastewater treatment plants: Stripping columns using direct steam or a reboiler Distillation columns using indirect steam heat sources Our technologies have been applied to a range of processes including wastewater treatment from industries such as Pharmaceutical, Semiconductor, Chemical and Petrochemical.

By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

By SoundPLAN International LLC based in Shelton, WASHINGTON (USA).

Optimize Multiphase Processes With In Situ Video and Real-Time Particle and Droplet Measurements. Particles and droplets are everywhere in the chemical, consumer products, pulp and paper, and petroleum industries. Particles grow, agglomerate, break, dissolve, and change shape - all of which can have an impact on process performance and product quality. To be successful, chemists and engineers must understand and optimize particle size distributions to control process efficiency such as stability, separations, or flow properties. In addition, particle and emulsion distributions must be well controlled to ensure repeatable product yield, shelf life, and bulk density.

By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.