air dryer Applications

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Cement

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

MEGTEC's extensive scrubber experience applies to the cement manufacturing process for the effective control of SO2 and HCl by the injection of lime slurry. Our customers can achieve up to 90% reduction of SO2 and 98% reduction of HCl using microfine or standard lime. The TurboSorb Spray Dryer Absorber (SDA) can often retrofit into an existing gas conditioning tower, or downcomer duct, to avoid the high cost of new capital equipment.

Wood Products

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

MEGTEC is a leader in providing regenerative thermal oxidizers (RTO) for VOC control for products such as OSB, MDF, SYP, plywood, particleboard, wood pelletizing and other engineered wood products, with particular expertise in solving the problems of media plugging and alkali attack associated with wood dryer exhaust. With thousands of systems installed worldwide in many process industries, MEGTEC has the knowledge to provide you with the best solution for your specific needs. MEGTEC’s designs are modular and cleanable, using alkali-resistant ceramics and corrosion-resistant materials of construction.

Ethanol and Biofuels

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

Coating and Laminating

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

Applications and Air Pollutants Removed in the Sand and Rock Products Industries

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Removal of silica sand from dryers. Crushing and material handling operations.

Emission control & air dedusting for calcination processes

by Advanced Cyclone Systems, S. A.     based in Porto, PORTUGAL

In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

Applications and Air Pollutants Removed for Wastewater Treatment Operations

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

For industrial and municipal treatment plants; Chemical scrubbers, biological towers and adsorption systems to remove hydrogen sulfide, mercaptans, other organic sulfur compounds and ammonia from digesters, pump stations, ponds, grit and screening works, sludge filter presses and dryers. Special Wet Electrostatic Precipitator for sewage sludge incinerators. Stripping ammonia and other volatile compounds. Decarbonization removal of carbon dioxide from wastewater.

Applications and Air Pollutants Removed in the Fertilizer Industry

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Wet Scrubbers, dry collectors, wet electrostatic precipitators and complete engineered systems for urea, MAP, DAP, TSP and AN Plant rotary dryers and coolers, reactors and ammoniation granulators, pug mills, rock acidulation, curing, storage and material handling operations to control emissions of: particulate, including phosphate rock dust, ammonium phosphate, ammonia, nitric acid, NOx, phosphoric acid, hydrogen fluoride, silicon tetrafluoride, sulfuric acid, removal. Complete systems for scrubbing and recovery/reconcentration of fluorosilicic acid up to 25% concentration.

Applications and Air Pollutants Removed in the Ceramics and Glass Industry

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Removal of particulate, acid gases and NOx emissions from glass furnaces. Particulate control on glass and ceramic material dryers and furnaces.

Air pollution control for the printing, laminating & converting industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

Achieving cost effective local regulatory compliance in the printing and converting industry requires a complete understanding of both regulatory standards and the printing process. Through experience, Anguil has developed unparalleled expertise in meeting your unique requirements. We understand the effects of water versus solvent-based inks on the line, elimination of odors and toxic fumes from dryers and oven tunnel exhausts, and the capture of fugitive emissions. Over 300 successful printing installations worldwide, in plants just like yours, have shown Anguil to be a Proven Solutions Provider.

Applications and Air Pollutants Removed in the Metal Mining Industry

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Complete line of wet scrubbers for all metals mining applications. Scrubbers for removal of acid gases, particulate and mists from acidulation, reaction tanks and dryers. Sulfuric acid, sulfur dioxide, ammonia and hydrogen cyanide removal. Control of micron and submicron size particulate metal fumes from rotary furnaces.   

Applications and Air Pollutants Removed for Mineral Products Industry

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Removal of acid gases and particulate from cement, brick and other product kilns. Mineral product dryers including coal. Hot mix asphalt plant particulate control. Sulfur dioxide and hydrochloric acid gas removal.

Applications and Air Pollutants Removed in the Pulp and Paper Industry

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Equipment and systems for Kraft and Sulfite mills. Control chlorine and chlorine dioxide emissions from bleaching operations. Brown stock washer emissions. Control particulate emissions from lime kilns, lime slakers, black liquor recovery boilers, furnaces and gasification units. Particulate from bark and sludge boilers and sulfur dioxide and trioxide removal from those sources. Control of hydrogen sulfide, TRS and methanol emissions from LVHC and HVLC gas streams. Complete fugitive lime dust collection systems to handle emissions from conveyors, elevators and feeders. Smelt dissolving tank particulate and TRS gases. Direct contact waste heat recovery. Black liquor evaporation. Treatment and subcooling of boiler and kiln gases to remove particulate, sulfur dioxide and TRS for precipitated calcium carbonate production (PCC). Dust from tissue and paper rollers and dryers. NASH and sodium hypochlorite scrubbing. Waste heat recovery with direct contact heat exchangers.

Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

Applications and Air Pollutants Removed in the Food Products Industry

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Complete line of dry and wet collectors for applications requiring removal of particulate from dryers, mixers, blenders and tanks. Odor control wet chemical scrubbers with liquid or gas phase oxidation chemistries and Bioscrubber systems to control odoriferous food products, ingredients and flavor emissions from processes and dryers including fish odors. Corn acidulation and starch processing acid and ethylene oxide emissions. Remove smoke house emissions and particulate, grease and odors from meat cookers and fryers. Ethanol emissions from baking ovens. Ammonia from refrigerant evacuation. Sodium hydroxide mists from CIP cleaning of tanks and equipment. Waste heat recovery and more. 

Applications and Air Pollutants Removed in for Rendering and Food by-Product Operations.

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Particulate and odor control on emissions from dryers, cookers, presses and other processing operations. Poultry manure dryer particulate and odor control. 

Odor control for the fish feed production industry

by Aerox B.V.     based in Vleuten, NETHERLANDS

In the Fish feed process the product is usually conducted to the dryer through pneumatic transport, after which it falls out from the dryer into the cooler. Odour sources in this process are the flash- off of the extruder, transport air, dryer air and possibly also air from the cooler.

The amount of air per line that is emitted and should be deodorized depends amongst others of the type of dryers/coolers (vertical or horizontal), but also whether air is recycled from cooler to the dryer.

One compact Aerox-Injector can treat the total amount of air coming from a complete production line at all times. In many cases it is even possible to treat combined airflows of multiple production lines with one Aerox-Injector!

We are happy to advise you what (cost) technically will be the best solution. The Aerox-Injection technology prevents pollution of the Aerox-Injector by dust or greasy air in this process. This will guarantee the performance and will keep your neighbours really satisfied.

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