air emissions control Applications

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Emission control & air dedusting for calcination processes

by Advanced Cyclone Systems, S. A.     based in Porto, PORTUGAL

In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

Emission control & air dedusting for steel and ferrous alloys

by Advanced Cyclone Systems, S. A.     based in Porto, PORTUGAL

teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

Continuous emissions monitoring for brick plants

by Opsis AB     based in Furulund, SWEDEN

Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

Air Quality & Emission Management Issues

by PP `Tehnologia O`     based in Vinnytsia, UKRAINE

• Development of documents substantiating the volumes of emissions of pollutants into the air from stationary sources for enterprises, organizations and private entrepreneurs; • Inventory of air pollutants emissions from stationary sources; • Preparing, maintenance support of documentation for receiving a Permit for Emissions of Pollutants into the Air from Stationary Sources (PEPASS) *, issued by the Departments of Environment and Natural Resources of the regional state administrations of Ukraine; • Development and registration of dust and gas cleaning equipment passports; • Monitoring of the dust and gas cleaning equipment effectiveness; • Quality control of the implementation of projects of Maximum Permissible Emissions (MPE); • Calculation of fees for environmental pollution (environmental tax) on the basis of amount of emission of pollutants into the air.

Continuous emissions monitoring for CO2 capture

by Opsis AB     based in Furulund, SWEDEN

The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3 and CO2. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3.

Opacity monitoring for continuous emissions

by DynOptic Systems Ltd     based in Brackley, UNITED KINGDOM

The history of air pollution regulation dates back as far as the 13th century when in 1273, Edward I (Longshanks) of England prohibited the burning of sea coal in London. The smoke produced by its combustion was considered detrimental to human health. By the late 19th and early 20th centuries, regulations were being passed that sought to control air pollution predominantly for smoke and odour control. Traditionally, regulators were concerned with the visual impact of the discharge from a stack or chimney. Therefore, emission limits were expressed in terms of colour or opacity. Modern methods for opacity measurement still use the darkness of the stack gases to measure the amount of smoke or dust emitted within the exhaust gases.

Emission control & air dedusting for fuel oil boilers

by Advanced Cyclone Systems, S. A.     based in Porto, PORTUGAL

For PM emission control in high temperature exhaust streams, such as fuel oil boilers, usual dedusters such as bag filters are very maintenance demanding. Particularly, diesel and fuel particulates are very sticky and clog to filter elements, unless protection reagents are used. Flue gas cooling is also needed in front of the filter when temperatures are higher than 200 ºC. On the other hand, regular cyclones and multicyclones are frequently not able to reduce emissions to present emission limits.

Gas detection analyzers for pollution control

by Control Instruments Corporation     based in Fairfield, NEW JERSEY (USA)

Government and environmental groups are forcing industries with medium to high VOC exhausts to reduce emissions by as much as 98%. Incineration using pollution control devices such as oxidizers and flare stacks is one way to bring the exhaust emissions in line with the regulations. Capturing and reusing solvent in a solvent recovery system is another way.

Air pollution control for the coating industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

Whether you are flow coating miniblinds, magnetic tape, aluminum cans, coils, wire or paper, Anguil`s 35 years of pollution control experience has provided unique insight into the wide variety of applications in the coating industry. Anguil`s experience leads directly to savings for our customers. Determining your solution begins by quantifying the problem with a thorough assessment of your emissions. Utilizing proven principles of design engineering, your system will evolve to incorporate air volume reduction strategies to reduce system size, meaning a reduction in both capital and operating costs. This can be achieved by recirculating the air in drying ovens or by cascading areas of lower VOC concentration to areas of higher VOC concentration.

Data Acquisition and Control

by CEMS Experts - a division of GK Associates, Inc.     based in Simi Valley, CALIFORNIA (USA)

Many companies worry over the quality of emissions data reported to the EPA. CEMS Experts is a skilled and experienced company with over 20 years of proven and dependable service to provide you with a reliable solution to your Analyzer Management and Data Acquisition Software needs. We supply customized DAS solutions for all federal (EPA), state and local CEMS regulations, plus off-the-shelf products for process monitoring, ambient air testing, or any other application requiring fast, reliable data capture and reporting.

Continuous emissions monitoring for carbon capture and storage

by Enviro Technology Services plc     based in Stroud, UNITED KINGDOM

The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3. 

Air pollution control solution for the NOx and CO2

by Macrotek Inc.     based in Markham, ONTARIO (CANADA)

Specific industrial applications require wet end of pipe treatment for NOx or CO2. Macrotek offers absorbers utilizing various reagents for neutralization of NOx or CO2. NOx scrubbing is particularly suitable in situations where Nitric Acid can be utilized elsewhere in the plant, as it is a scrubbing product. As CO2 regulations become more stringent, methods for reducing emissions are continually being evaluated. Macrotek offers CO2 scrubbing technology which isolates CO2 in a contaminated stream to produce a pure CO2 product, making sequestration a more appealing option.

Air pollution control solution for the Ammonia and odour

by Macrotek Inc.     based in Markham, ONTARIO (CANADA)

Control of emissions is often required due to the hazardous nature of the contaminant. Often, control or removal is necessary due to offensive odours. Ammonia, sulfur and other related compounds fall in these categories. Macrotek offers many control technologies to capture ammonia and other odour causing contaminants. Reagents are often used to neutralize and stabilize the by-product.

Air pollution control solution for the particulate matter

by Macrotek Inc.     based in Markham, ONTARIO (CANADA)

Regulations around the globe are becoming more and more stringent for particulate emissions. Macrotek offers some of the most efficient wet and dry technologies to meet the latest EPA, EU, and MOE standards. Often, particulate collection is combined with acid gas removal. Our most advanced wet-dry system meets and exceeds the most stringent regulations for both hazardous gases and particulate.

Air pollution control for the paint and paint spray industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

In addition to tightened government regulations, paint manufacturers and paint booth owners face several unique challenges when controlling their emissions. These challenges include airflow reduction, fugitive emissions, particulate control and reducing operating costs.

Air pollution control for the rubber curing industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

One-time, on-site final destruction of particulates. This is the key benefit gained from an Anguil solution to the emissions generated by the rubber curing process. Other advantages of an Anguil solution include the elimination of visible blue haze, guaranteed destruction efficiency compliance, and the elimination of costly mechanical filtration media and the lingering liability issue associated with filter disposal.

Air pollution control for the printing, laminating & converting industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

Achieving cost effective local regulatory compliance in the printing and converting industry requires a complete understanding of both regulatory standards and the printing process. Through experience, Anguil has developed unparalleled expertise in meeting your unique requirements. We understand the effects of water versus solvent-based inks on the line, elimination of odors and toxic fumes from dryers and oven tunnel exhausts, and the capture of fugitive emissions. Over 300 successful printing installations worldwide, in plants just like yours, have shown Anguil to be a Proven Solutions Provider.

Air pollution control for the composite & carbon fiber industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

Anguil is intimately familiar with emission capture, control and compliance hurdles that composite and carbon fiber producers face. We specifically address the needs of our carbon fiber customers with proprietary oxidizer designs for furnace and oven emissions. Our systems are recognized for energy efficient operation and destruction capabilities by the U.S. Federal Government at their Oak Ridge National Laboratories (ORNL). Anguil continues to help producers drive down energy consumption and emission output through our participation in The Beacon, an initiative at the forefront of green manufacturing practices for fiber production.

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