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air pollution control equipment Applications

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    Air pollution control (APC) equipments for power plants

    We live in a power dependent world. Almost every human activity requires energy and many of them require large amounts of energy. For example, the production of metal from ore is one of the most energy-consuming productions available due to the high melting point of metal. Depending on the type of energy powering the production, a release of emissions of polluting particles will be inevitable without our technology. In addition come emissions from production as the power is used for.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control (APC) equipments for food industry

    In the area of food production there are many different processes that generate submicron particles and therefore can greatly benefit from our purification technology.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control (APC) equipments for forest industry

    In the forest industry, it becomes increasingly important to improve energy efficiency. EnviBAT specializes in gas/gas heat exchange where heat is recovered from the outgoing gas streams, and mist gas condenser, where large amounts of heat can be recovered from the sulphate pulp mills.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control (APC) equipments for pharmaceutical industry

    The pharmaceutical industry worldwide is facing a major challenge. The productions of desired chemicals leaves an amount of by-products, some of them dangerous to both humans and the environment. An incinerator is usually used to deal with the challenge to reduce the volumes of hazardous substances. This process, however, creates sub-micron particles that conventional filter technology cannot handle. By using EnviBAT’s technology for gas cleaning – the best in the industry – such issues can be greatly reduced.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control (APC) equipments for waste incineration

    Waste incineration is a complex area. The mix of waste, moisture content, temperature of the waste, surrounding air and a variety of other factors interact and affect which residues are formed. Combustion entails often a gas consisting of heavy metals, sulfur oxides, chlorides, dioxins, etc. It is extremely important with a proper handling of the gas and the task often requires a mixture of wet and semi-dry treatment. EnviBAT offers equipment that brings particle levels down to extremely low levels, which guarantees a total separation of dioxins and wet purification that separates contaminants found in the gas phase.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control (APC) equipments for metal industry

    In the production of metals from ore or recycled products there are many processes where pollutants form. Smelters require high amount of energy and depending on the source of this energy and where production takes place, energy consumption can also contribute to the amount of pollution in your flue gas. In processes for metals, the metal should be purified from unwanted materials. It is inevitable that these materials as well as small amounts of the metals end up in the flue gas. Our technology is unique in its approach. It does not matter if your pollution is particulate matter, even if they are the smallest possible fraction of PM2.5, or if they are aerosols. Our patented technology handles them all. Because of the cost of production disruptions, the reliability and the high availability of our solutions provide benefits that further enhance the benefits of our technology solutions.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Air pollution control (APC) equipments for fire laboratories

    Fire laboratories perform different types of tests and experiments to analyze the characteristics of products and materials , when exposed to fire. Using these data , manufacturers can improve their products, fire resistance, and their longevity. Although the fire is controlled in a laboratory, many toxic substances are formed and these must be removed before the air is released into the environment. EnviBATs technology is extremely effective for this type of application. It eliminates the particles of all sizes, which also has the advantage that it eliminates the burning smell.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Air pollution control (APC) equipments for chemical industry

    Sulfur plants, acid plats etc. Chemical industry is important to our modern society, but they also produce large quantities of chemical byproducts. These byproducts can be dangerous, and if they cannot be used for other processes, they are often incinerated, causing large amounts of hazardous substances which end up in the flue gases.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Cement

    MEGTEC's extensive scrubber experience applies to the cement manufacturing process for the effective control of SO2 and HCl by the injection of lime slurry. Our customers can achieve up to 90% reduction of SO2 and 98% reduction of HCl using microfine or standard lime. The TurboSorb Spray Dryer Absorber (SDA) can often retrofit into an existing gas conditioning tower, or downcomer duct, to avoid the high cost of new capital equipment.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Metallurgical

    MEGTEC TurboSonic provides custom-designed atomizing technologies and air pollution control solutions for the non-ferrous metallurgical industry including Aluminum, Copper, Nickel, Zinc and precious metals producers. SoniCool™ Evaporative Gas Cooling & Conditioning controls high-temperature furnace and converter off-gases, lowering them to temperatures below other spray technologies—without wetting problems. By lowering the temperature and conditioning the gas stream, SoniCool™ protects downstream equipment from damage and improves the efficiency of downstream APC equipment, such as baghouses and electrostatic precipitators.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Air pollution control for the remediation industry

    The remediation division of Anguil Environmental Systems (formerly known as Global Technologies) is focused on treating emissions and water contaminants extracted from below the earths` surface.  Formed shortly after the 1990 Clean Air Act targeted emissions associated with the extraction of polluted compounds from contaminated sites, Global subsurface remediation equipment has been successfully applied on contaminated sites in North and South America, Europe, Asia and Australia.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Fiberglass Reinforced Plastic (FRP) Equipment for Flue Gas Treatment

    FRP products for Flue Gas Treatment industry(or FGD) includes scrubbers, condensers, humidifiers and stacks.  Scrubbing system are responsible for controlling air pollution and fumigation functions through reducing particulates expelled  from industrial systems and acid gases produced from industrial processes. All our scrubbers are constructed in FRP materials,  with premium vinylester resin and anti abrasion agent or dual  laminate(PVC-FRP) for the liner. 

    By Zhongyi GRP Industrial based in Jizhou, CHINA.

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    Chemical and Pharmaceutical Solutions

    The application of VOC emission control equipment for the chemical and pharmaceutical industries requires a thorough knowledge and understanding of the customer's process and requirements, and having the ability to offer custom solutions. MEGTEC has years of experience in finding solutions to support the chemical industries worldwide. with our range of solutions including scrubbers and wet electrostatic precipitators, carbon adsorption systems for solvent recovery, distillation and purification equipment, and thermal oxidation systems.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

    Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Air Quality & Emission Management Issues

    • Development of documents substantiating the volumes of emissions of pollutants into the air from stationary sources for enterprises, organizations and private entrepreneurs; • Inventory of air pollutants emissions from stationary sources; • Preparing, maintenance support of documentation for receiving a Permit for Emissions of Pollutants into the Air from Stationary Sources (PEPASS) *, issued by the Departments of Environment and Natural Resources of the regional state administrations of Ukraine; • Development and registration of dust and gas cleaning equipment passports; • Monitoring of the dust and gas cleaning equipment effectiveness; • Quality control of the implementation of projects of Maximum Permissible Emissions (MPE); • Calculation of fees for environmental pollution (environmental tax) on the basis of amount of emission of pollutants into the air.

    By PP `Tehnologia O` based in Vinnytsia, UKRAINE.

  • Airport Environmental Monitoring

    Water pollution from airport run-off is increasingly coming under public and government scrutiny. As environmental regulations tighten, the ability to monitor for aviation fuel contamination from runway run-off has become essential.

    Monitoring sites at airports can be extremely challenging often with no power or telephone lines available and with limited access for maintenance. Chelsea’s robust UviLux Hydrocarbon Sensor with its low power consumption and high accuracy is ideally suited for this application. Installed at various locations around the airport, deployed with it’s own integrated anti-biofouling system, utilising the GSM network, the monitoring sites send data to a secure ftp site, where any internet enabled device can access the data. In this way the systems act as any early warning system allowing any hydrocarbon discharge to be detected in real-time.

    Optional environmental monitoring features include remote control to allow the user to turn equipment on and off, change the sample rate and detection range. There is also a facility to allow SMS text and email alarm notifications triggered by user-defined set-points together with customised web pages, data displays and automated data downloads via an ftp server.

    Airport runoff can contain high concentrations of various pollutants, in particular polycyclic aromatic hydrocarbons (PAHs) and polychlorinated biphenyls (PCBs), the environmental levels of which have to be monitored. An understanding of the magnitude of contamination due to airport runoff water is important for the effective management of airport infrastructure. Chelsea’s robust UviLux Hydrocarbon Sensor with its low power consumption and high accuracy is ideally suited to the airport environment.

    By Chelsea Technologies Group based in West Molesey, UNITED KINGDOM.

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