air pollution control equipment Applications

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Air pollution control for the energy recovery industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

Cement

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

MEGTEC's extensive scrubber experience applies to the cement manufacturing process for the effective control of SO2 and HCl by the injection of lime slurry. Our customers can achieve up to 90% reduction of SO2 and 98% reduction of HCl using microfine or standard lime. The TurboSorb Spray Dryer Absorber (SDA) can often retrofit into an existing gas conditioning tower, or downcomer duct, to avoid the high cost of new capital equipment.

Metallurgical

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

MEGTEC TurboSonic provides custom-designed atomizing technologies and air pollution control solutions for the non-ferrous metallurgical industry including Aluminum, Copper, Nickel, Zinc and precious metals producers. SoniCool™ Evaporative Gas Cooling & Conditioning controls high-temperature furnace and converter off-gases, lowering them to temperatures below other spray technologies—without wetting problems. By lowering the temperature and conditioning the gas stream, SoniCool™ protects downstream equipment from damage and improves the efficiency of downstream APC equipment, such as baghouses and electrostatic precipitators.

Ethanol and Biofuels

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

Coating and Laminating

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

Air pollution control for the remediation industry

by Anguil Environmental Systems, Inc.     based in Milwaukee, WISCONSIN (USA)

Thermal and catalytic oxidizers are one of the primary vapor treatment technologies used in purifying harmful compounds from contaminated groundwater or soil.  Global Technologies is the remediation division of Anguil Environmental Systems focused on treating emissions that are extracted from below the earths` surface.  Formed shortly after the 1990 Clean Air Act targeted emissions associated with the extraction of polluted compounds from contaminated sites, Global subsurface remediation equipment has been successfully applied on contaminated sites in North and South America, Europe, Asia and Australia.

Iron and Steel

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

Chemical and Pharmaceutical Solutions

by Babcock & Wilcox MEGTEC     based in De Pere, WISCONSIN (USA)

The application of VOC emission control equipment for the chemical and pharmaceutical industries requires a thorough knowledge and understanding of the customer's process and requirements, and having the ability to offer custom solutions. MEGTEC has years of experience in finding solutions to support the chemical industries worldwide. with our range of solutions including scrubbers and wet electrostatic precipitators, carbon adsorption systems for solvent recovery, distillation and purification equipment, and thermal oxidation systems.

Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

by Bionomic Industries Inc.     based in Mahwah, NEW JERSEY (USA)

Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

Air Quality & Emission Management Issues

by PP `Tehnologia O`     based in Vinnytsia, UKRAINE

• Development of documents substantiating the volumes of emissions of pollutants into the air from stationary sources for enterprises, organizations and private entrepreneurs; • Inventory of air pollutants emissions from stationary sources; • Preparing, maintenance support of documentation for receiving a Permit for Emissions of Pollutants into the Air from Stationary Sources (PEPASS) *, issued by the Departments of Environment and Natural Resources of the regional state administrations of Ukraine; • Development and registration of dust and gas cleaning equipment passports; • Monitoring of the dust and gas cleaning equipment effectiveness; • Quality control of the implementation of projects of Maximum Permissible Emissions (MPE); • Calculation of fees for environmental pollution (environmental tax) on the basis of amount of emission of pollutants into the air.

Airport Environmental Monitoring

by Chelsea Technologies Group     based in West Molesey, UNITED KINGDOM

Water pollution from airport run-off is increasingly coming under public and government scrutiny. As environmental regulations tighten, the ability to monitor for aviation fuel contamination from runway run-off has become essential.

Monitoring sites at airports can be extremely challenging often with no power or telephone lines available and with limited access for maintenance. Chelsea’s robust UviLux Hydrocarbon Sensor with its low power consumption and high accuracy is ideally suited for this application. Installed at various locations around the airport, deployed with it’s own integrated anti-biofouling system, utilising the GSM network, the monitoring sites send data to a secure ftp site, where any internet enabled device can access the data. In this way the systems act as any early warning system allowing any hydrocarbon discharge to be detected in real-time.

Optional environmental monitoring features include remote control to allow the user to turn equipment on and off, change the sample rate and detection range. There is also a facility to allow SMS text and email alarm notifications triggered by user-defined set-points together with customised web pages, data displays and automated data downloads via an ftp server.

Airport runoff can contain high concentrations of various pollutants, in particular polycyclic aromatic hydrocarbons (PAHs) and polychlorinated biphenyls (PCBs), the environmental levels of which have to be monitored. An understanding of the magnitude of contamination due to airport runoff water is important for the effective management of airport infrastructure. Chelsea’s robust UviLux Hydrocarbon Sensor with its low power consumption and high accuracy is ideally suited to the airport environment.

Gas monitoring instruments and systems for stack testing according to EPA test method 320

by Gasmet Technologies Oy     based in Helsinki, FINLAND

The United States Environmental Protection Agency (EPA) has two stack testing methods for FTIR gas analyzers. Method 320 is an FTIR method for measuring wide range of organic and inorganic pollutants. Method 321 is a specific version for measuring hydrogen chloride HCl at cement kilns producing Portland cement. These methods define a quality assurance and control processes for verifying the accuracy of the results. The requirements for analytical equipment and software are defined on 40 CFR Part 60 Appendix B Performance Specification 15. Gasmet™ Gas Analyzers and Calcmet™ software have been designed to take the requirements of the performance specification into account.

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