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air treatment Applications

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    Wastewater Treatment

    Many industrial and pharmaceutical processes generate wastewater with volatile contaminants that increase the COD and BOD to a point where discharging to municipal wastewater is very costly or not an option. These contaminants can be removed from the water by distillation, substantially lowering the disposal cost, and, in many cases, the removed components can be further purified and reused in the process. MEGTEC offers the following solutions to remove the volatile contaminants and make wastewater suitable for...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

  • Air treatment

    Activated carbon grades for air treatment applications such as fume cupboards, odour removal, respirator cartridges and so on.

    By Eurocarb, The European Subsidiary of Haycarb PLC based in Bristol, UNITED KINGDOM.

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    Cement

    MEGTEC's extensive scrubber experience applies to the cement manufacturing process for the effective control of SO2 and HCl by the injection of lime slurry. Our customers can achieve up to 90% reduction of SO2 and 98% reduction of HCl using microfine or standard lime. The TurboSorb Spray Dryer Absorber (SDA) can often retrofit into an existing gas conditioning tower, or downcomer duct, to avoid the high cost of new capital equipment.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Metallurgical

    MEGTEC TurboSonic provides custom-designed atomizing technologies and air pollution control solutions for the non-ferrous metallurgical industry including Aluminum, Copper, Nickel, Zinc and precious metals producers. SoniCool™ Evaporative Gas Cooling & Conditioning controls high-temperature furnace and converter off-gases, lowering them to temperatures below other spray technologies—without wetting problems. By lowering the temperature and conditioning the gas stream, SoniCool™ protects downstream equipment from...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Electronics

    In the fast-changing electronics industry with its need for new materials and products, demand for 100% uptime, smooth production operation, many in clean-room environments, MEGTEC meets and exceeds continuous demand for raising the bar of technology excellence. MEGTEC works either directly with the end user or through engineering firms or contractor companies, offering tested package systems as required and our end user list includes most of the well-known manufacturing companies around the globe including...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Petrochemical

    Durable regenerative thermal oxidizer (RTO) technology is at the core of our systems. MEGTEC designs and engineers system solutions to meet your special requirements, ranging from energy-efficient treatment of dilute volatile organic compound (VOC) flows, such as tank ventilation, to demanding applications utilizing VOC energy for secondary heat recovery; for example, in the form of process streams. This can include pre- and tail gas treatment systems, and could handle hazardous components such as sulphurous or...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Odor Control

    We treat air streams to remove odors allowing industrial processes to be operated in compliance with local regulations and without causing a nuisance to neighbors due to odors and smells. Our technologies have been applied to a range of processes including: Waste treatment (municipal and industrial) Manufacture of flavors Food processing Waste water treatment (Municipal and industrial) Chemical manufacture Rendering

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Power Generation

    MEGTEC is actively involved in providing Power Generation solutions for many applications ranging from utilizing process heat recovery systems to utilization with boilers, to recovering and utilizing Ventilation Air Methane (VAM) from coal mines. MEGTEC has developed VAM processing technologies for either abatement only and in combination with energy recovery and utilization. MEGTEC’s proven technologies are destroying methane while generating high quality carbon credits, electricity for coal mines and heating...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Waste to Energy

    We can treat the air streams from waste management plants, MBT (Mechanical Biological Treatment) reception and composting areas, Waste Water Treatment Plants (WWTP), Refuse Derived Fuel (RDF) Plants, gasification of waste, syngas, torrefaction, gas engines and biogas upgrading. In waste management plants and WWTP, we remove the odors that may be causing a nuisance to neighbors, with bioreactors using Biomass to degrade odorous components and where odors are particularly intractable or VOC emissions higher,...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

  • AIR PURIFICATION

    Citto Activated Carbon 'Air Series' offers a range of standard, impregnated, and specialized activated carbon products for a wide spectrum of air purification applications. The dynamic product array of the Citto Activated Carbon 'Air Series' is developed to meet stringent emission control regulations as well as safety standards for emerging respiratory technologies effectively removing nuisance odors, volatile organics, and hazardous chemicals from air and gas streams.

    By Citto Corporation based in TORONTO, ONTARIO (CANADA).

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    Wood Products

    MEGTEC is a leader in providing regenerative thermal oxidizers (RTO) for VOC control for products such as OSB, MDF, SYP, plywood, particleboard, wood pelletizing and other engineered wood products, with particular expertise in solving the problems of media plugging and alkali attack associated with wood dryer exhaust. With thousands of systems installed worldwide in many process industries, MEGTEC has the knowledge to provide you with the best solution for your specific needs. MEGTEC’s designs are modular and...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Chemical and Pharmaceutical Solutions

    The application of VOC emission control equipment for the chemical and pharmaceutical industries requires a thorough knowledge and understanding of the customer's process and requirements, and having the ability to offer custom solutions. MEGTEC has years of experience in finding solutions to support the chemical industries worldwide. with our range of solutions including scrubbers and wet electrostatic precipitators, carbon adsorption systems for solvent recovery, distillation and purification equipment, and...

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Automotive and Industrial Painting

    Reliability. Uptime. Uninterrupted Production - all are essential requirements in painting and finishing applications. Just-in-time manufacturing demands uninterrupted production and smooth pressure control that eliminates pressure fluctuations in the painting and finishing process. MEGTEC has supplied many systems to Tier 1 and Tier 2 automotive plants where high volume, low concentration exhaust streams are treated economically and effectively, yet adaptable to changing finishing formulations.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Composites and Carbon Fiber

    For Thermoplastic Composites customers MEGTEC offer process development in our R&D Center, customized roll-to-roll lines for R&D or production, in addition to our environmental compliance solutions. MEGTEC supports the development of new thermoplastic materials by providing customers a flexible pilot line for initial tests and process definition. Once a process is defined, MEGTEC will design and build the production line to meet the unique process.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    VOC Abatement Improves Air Quality

    By Munters based in Amesbury, MASSACHUSETTS (USA).

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