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boiler efficiency Applications

  • Industrial solutions for boiler feedwater impurities

    Problem: Poor water quality can result in significant operational problems and possible shut down of boiler systems. To limit the potential for scaling, deposition and corrosion, most boiler water is treated physically or chemically to remove impurities and improve efficiency in the system.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

  • Emissions testing for industrial boilers and burners

    Industrial boilers and burners have their own unique characteristics. When an unexpectedly high CO is detected, the Testo 350 will automatically adjust to the situation, keeping the sensor protected at all times. Don`t worry about climbing and removing the probe from the stack, just hit the fresh air button. The measurements of O2, CO, NO and SO2, combined with automatic calculations (CO2, efficiency, excess air), provide fast tuning solutions. The 350`s compact design is better for working on a platform or small space. The automatic zero pressure measurement is ideal to monitor flow or draft induction. With a pitot tube you can quickly measure velocity and determine mass flow even during long term testing. The Testo 350 makes reporting in lbs/hour easy!

    By Testo Inc. based in Sparta, NEW JERSEY (USA).

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    Boiler Water Testing / Cooling Tower Water Testing

    Boilers and cooling towers share two major water related problems: deposits and corrosion. As steam is generated by a boiler or water evaporating from a cooling tower, dissolved minerals are left behind, increasing the concentration of these minerals. Additional minerals are introduced via the water added to makeup the water lost to steam/evaporation. Eventually, the minerals reach a level (or cycle) of concentration that will cause either loss of efficiency due to scale or damage from corrosion. This level can be determined by the Ryznar or Langlier indices and correlated to a conductivity or TDS range. Most people recognize problems associated with corrosion. Effects from scale deposits, however, are equally important. For example, as little as 1/8` of scale can reduce the efficiency of a boiler by 18% or a cooling tower heat exchanger by 40%!

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Tokyo, JAPAN.

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    Monitoring solutions for the flow combustion efficiency areas

    Combustion efficiency is of major importance on small boiler plants and the best way to monitor this is by monitoring CO2 emissions. CODEL offer the Model 1010 Cross-Duct CO monitor. Using Infra-red Gas Filter Correlation technology to filter out interferences such as dust and other gases. The Model 1010 has low maintenance requirements and meets the needs of most boiler applications. In addition to small boilers the Model 1010 is also used on Animal carcass incinerators and Crematoriums.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment chemicals for the food & beverage industry

    The food and beverage industry is suffering from severe economic pressure. Efficient and continuous production processes are therefore business critical. By choosing Kurita concepts for your cooling water, boiler water and waste water plants as well as your reverse osmosis systems and autoclaves – all of which are specially adapted to your needs – you opt for economic and ecological treatment, leading to more productivity and cost-efficiency.



    By Kurita based in Tokyo, JAPAN.

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    Monitoring solutions for the opacity and dust monitoring

    There is a requirement for many small boiler operators to monitor Opacity to determine the smoke density emitted from the boiler. On small boilers we recommend the DCEM 1001 Opacity monitor; this simple, low cost monitor   has high efficiency air purges use compressed air to ensure that optical surfaces are virtually free of dust or debris contamination. This ensures minimal maintenance is required on the sensors.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Waste wood and contaminated wood WID Compliant biomass solutions

    Tidy Planet supply 200kw up to 25Mw WID Compliant biomass boilers for the UK market, capable of treating 0-10mm fines of grade C Waste wood without pelletising, or further refining the material to remove contamination / plastics. The WID Plants can be specified with high efficiency ORC electricity generation and come with the very highest level pollution and emissions control. The plant can also be used for other waste materials such as AD Digestate and AD screened contamination and compost oversize.

    By Tidy Planet Limited based in Macclesfield, UNITED KINGDOM.

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    Harden Shredding Technology for Pulper Ropes

    Harden Shredding Technology for Pulper RopesHarden Industries Ltd. designs and manufactures a variety of high-capacity shredding solutions specially suited for paper shredding and pulp mill materials processing. With Harden’s low-speed, high-torque technologies, pulp and paper mills are able to increase overall mill efficiency by reducing waste volume and lowering fuel, storage and transportation/disposal costs. Paper & Pulp Mill Materials Processed Rag rope Baled corrugated (old corrugated containers) or old newsprint. Pulper waste Paper rolls/fiber cores Wire Slabs Pallets Packaging materials (shrink wrap, banding, etc.) Scrap raw fibers and wood Typical Shredding Applications 1. Pre-Incineration Shredding Shredded paper is easier to handle and meter-feed into an incinerator and burns more thoroughly and rapidly. 2. Fuel Preparation Shred in-plant waste into cost-effective boiler fuel 3. Bale Breaking or Preprocessing Shredding bales prior to pulping delivers consistently sized

    By Harden Industries Ltd. based in Zhongshan, CHINA.

  • Innovative Pump Technology for Ship Industry

    In shipbuilding, high standards of reliability as well as increasingly the energy efficiency of the systems are important prerequisites for the economical-technical overall evaluation in the technical procurement process. Ships as self-sufficient systems are particularly dependent on the reliable functioning of all installed components, including the pumps. They fulfil many tasks on board which are vital for the operation of the vessel: Delivery of ballast water and wastewater, boiler supply, condensate recovery, drive engine cooling and of course the reliable supply of fire fighting systems.

  • Water Treatment and Wastewater Treatment Solutions for Food and Beverage Industry

    Food and beverage processing companies have unique challenges requiring advanced food and beverage water treatment and wastewater treatment solutions. These challenges include optimizing water efficiency and exceeding regulation compliance standards. There is typically four main water processes involved in food and beverage processing. These processes are cooling water, process water, boiler feed water and process wastewater. The typical allocation of water used in each process varies by industry, from about 60-65% for processing uses in the meat & poultry industry to about 15-20% for the sugar processing industry.

    By Genesis Water Technologies, Inc. based in Maitland, FLORIDA (USA).

  • REPLACING WATER SOFTENER WITH GREEN SCALEWATCHER WATER CONDITIONER

    Roper’s Restaurant, a cowboy themed restaurant in Albuquerque, New Mexico has replaced its water softener with the computerized, electronic, water-conditioner Scalewatcher from Scalewatcher North America. By installing Scalewatcher, the restaurant has avoided paying the $500 quoted for replacement media for its old water softener and also saved hundreds of dollars a year in salt and water thereby providing Roper’s with a short-term payback on the unit. Roper’s Restaurant, part of Outwest Eateries LLC dba, is located in a hard water area. This necessitated Bryce Chant, owner of Roper’s Restaurant using a water softener to prevent scale formation in the kitchen. “When I was given the price to repair our old water softener, I decided to install the Scalewatcher from Advance Plumbing”, said Bryce Chant of Roper’s Restaurant. We have had great success with it. Even though we had a water softener we still had hard water scale and a white ‘film’ in the dishwasher. Now with Scalewatcher that scale and ‘film’ has disappeared.” The average restaurant consumes 5,800 gallons of water daily, with 50% being used in the kitchen. If not properly treated, hard water can drain a restaurant’s bottom line due to the early renewal of capital equipment such as water heaters, boilers, coffee makers, dishwashers, steamers and other water-fed equipment. Hard water contains calcium carbonate that adheres to heating elements and the internal surfaces causing scale buildup that impairs efficiency. The limescale that deposits on the heating element will, if untreated, reduces efficiency, induces corrosion of the element and ultimately lead to appliance failure. In addition in restaurants, hard water also necessitates the use of additional detergents. In fact, for every additional grain of hard water, detergent use increases by between 2% and 4% per 1,000 gallons of water used. Many restaurants, like Roper’s use a water softener to reduce limescale. However, water softeners use copious amounts of both water and salt, which are expensive to buy and salt is also bulky to store. In addition, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps restaurants meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from water-fed equipment. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “We are saving money each month because we do not have to purchase salt for the water softener and we are not dumping salt filled water down the drain because there is no brine process with Scalewatcher”, said Bryce Chant. “Living in New Mexico with our drought situation, I hated knowing all that water was being wasted. Scalewatcher is a truly ‘green’ technology that we are happy we have implemented”. Roper’s Restaurant has been so impressed with the Scalewatcher technology that the managers have bought units for their homes and have recommended it to family and friends. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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