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boiler process water Applications

  • Industrial water boiler feed water

    Ion exchange is an effective, versatile means of conditioning boiler feedwater. The term “ion exchange` describes the process : as water flows through a bed of ion exchange material, undesirable ions are removed and replaced with less objectionable ones. For example, in softening processes, calcium and magnesium ions(hardness) are exchanged for sodium ions. In dealkalization, the ions contributing to alkalinity(carbonate, bicarbonate, etc.) are removed and replaced with chloride ions.

    By PuriTech Ltd based in Herentals, BELGIUM.

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Ludwigshafen, GERMANY.

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    Process water treatment

    Process water covers the wide range of boiler feed water, cooling water for heat exchangers or engine, chemicals dilution, etc. It should typically have a conductivity ranging from 0,1 to 50 uS/cm, with little to no hardness to avoid scaling in heating system. Oxygen and carbon dioxide should be removed to prevent corrosion. Depending on your application, the water quality requirements can vary: Boiler feed water characteristic. Cooling water quality. Tap water or fresh groundwater are the most widely used source of water to produce process water.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    MPP water purification systems for industrial waste and process water application

    Removal of total spectrum of non-polar and polar hydrocarbons proven in practice: MPPE removes toxic, non-polar, non biodegradable compounds, aromatics, poly aromatics, halogenated, chlorinated, PCBs, THT (TetraHydroTiophene), Dioxins, CS2 etc. Folowed by biotreatment removing polar biodegradable compounds. Optional: UF and/or activated carbon filtration and RO for reuse as process or boiler feed water.

  • Aquatech Enhanced Oil Recovery (EOR)

    In a Steamflood Enhanced Oil Recovery (EOR) process, steam is injected in the well, lowering the viscosity of heavy oil suitable for extraction through the production wells. The fluid from the wells is a mixture of oil, water and gas and goes through a separation system to separate the three. The separated produced water is heavily contaminated with dissolved solids and hydrocarbons. Aquatech’s Steamflood Enhanced Oil Recovery (EOR) Technology offers the integrated solutions for the treatment EOR produced water for boilers, generating a purified product that can be reused for the production and injection of steam. Our turnkey approach to treatment includes coordinating the logistics of wastewater removal off-site and any sludge disposal.

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).


    Roper’s Restaurant, a cowboy themed restaurant in Albuquerque, New Mexico has replaced its water softener with the computerized, electronic, water-conditioner Scalewatcher from Scalewatcher North America. By installing Scalewatcher, the restaurant has avoided paying the $500 quoted for replacement media for its old water softener and also saved hundreds of dollars a year in salt and water thereby providing Roper’s with a short-term payback on the unit. Roper’s Restaurant, part of Outwest Eateries LLC dba, is located in a hard water area. This necessitated Bryce Chant, owner of Roper’s Restaurant using a water softener to prevent scale formation in the kitchen. “When I was given the price to repair our old water softener, I decided to install the Scalewatcher from Advance Plumbing”, said Bryce Chant of Roper’s Restaurant. We have had great success with it. Even though we had a water softener we still had hard water scale and a white ‘film’ in the dishwasher. Now with Scalewatcher that scale and ‘film’ has disappeared.” The average restaurant consumes 5,800 gallons of water daily, with 50% being used in the kitchen. If not properly treated, hard water can drain a restaurant’s bottom line due to the early renewal of capital equipment such as water heaters, boilers, coffee makers, dishwashers, steamers and other water-fed equipment. Hard water contains calcium carbonate that adheres to heating elements and the internal surfaces causing scale buildup that impairs efficiency. The limescale that deposits on the heating element will, if untreated, reduces efficiency, induces corrosion of the element and ultimately lead to appliance failure. In addition in restaurants, hard water also necessitates the use of additional detergents. In fact, for every additional grain of hard water, detergent use increases by between 2% and 4% per 1,000 gallons of water used. Many restaurants, like Roper’s use a water softener to reduce limescale. However, water softeners use copious amounts of both water and salt, which are expensive to buy and salt is also bulky to store. In addition, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps restaurants meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from water-fed equipment. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “We are saving money each month because we do not have to purchase salt for the water softener and we are not dumping salt filled water down the drain because there is no brine process with Scalewatcher”, said Bryce Chant. “Living in New Mexico with our drought situation, I hated knowing all that water was being wasted. Scalewatcher is a truly ‘green’ technology that we are happy we have implemented”. Roper’s Restaurant has been so impressed with the Scalewatcher technology that the managers have bought units for their homes and have recommended it to family and friends. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • Sialex for the OEMs Application

    Our products are installed on many industrial areas and in the private household.We have also experience with fluids other than water, which will receive more attention in the future. Sialex is a production process employed in the manufacture of a range of fluid treatment devices. The initial product Sialex®Ring is an “After-sales” device. It is added to existing products (water pipes, in front of heat exchangers, water boilers etc.). Our devices are installed after the original device has been installed.

    By Phoenix Ring Manufaktur UG based in Erbach, GERMANY.

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Ludwigshafen, GERMANY.

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    Water treatment chemicals for the food & beverage industry

    The food and beverage industry is suffering from severe economic pressure. Efficient and continuous production processes are therefore business critical. By choosing Kurita concepts for your cooling water, boiler water and waste water plants as well as your reverse osmosis systems and autoclaves – all of which are specially adapted to your needs – you opt for economic and ecological treatment, leading to more productivity and cost-efficiency.

    By Kurita based in Ludwigshafen, GERMANY.

  • Innovative pump technology for ship industry

    In shipbuilding, high standards of reliability as well as increasingly the energy efficiency of the systems are important prerequisites for the economical-technical overall evaluation in the technical procurement process. Ships as self-sufficient systems are particularly dependent on the reliable functioning of all installed components, including the pumps. They fulfil many tasks on board which are vital for the operation of the vessel: Delivery of ballast water and wastewater, boiler supply, condensate recovery, drive engine cooling and of course the reliable supply of fire fighting systems.

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Evaporators technology for food and beverage industry

    The food & beverage industry uses water for containers’ and plants’ rinsing, raw materials and plants’ washing, and for boilers feeding. All the effluents coming from the production process can be reused a second time allowing water saving and matter recovery (when needed).

    By EVALED - Veolia Water Technologies based in Zoppola (PN), ITALY.

  • Membrane filtration systems for reduction of BOD/COD

    Reverse Osmosis Polishers can concentrate BOD/COD from evaporator condensate and RO permeate streams to reduce waste water. Polished water can also be re-used in plant for boiler water make-up and CIP systems. In Dairy Industry applications, `polishing` of these process water streams aids in the production of Class I water for re-use from dairy products as defined and regulated under Food & Drug Administration rules. Water produced with this technique is also very soft, generally resulting in lower cleaning chemical consumption.

    By GEA Filtration based in Hudson, WISCONSIN (USA).

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