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boiler system Applications

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Ludwigshafen, GERMANY.

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    Industrial solutions for boiler feedwater impurities

    Problem: Poor water quality can result in significant operational problems and possible shut down of boiler systems. To limit the potential for scaling, deposition and corrosion, most boiler water is treated physically or chemically to remove impurities and improve efficiency in the system.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

  • Membrane filtration systems for reduction of BOD/COD

    Reverse Osmosis Polishers can concentrate BOD/COD from evaporator condensate and RO permeate streams to reduce waste water. Polished water can also be re-used in plant for boiler water make-up and CIP systems. In Dairy Industry applications, `polishing` of these process water streams aids in the production of Class I water for re-use from dairy products as defined and regulated under Food & Drug Administration rules. Water produced with this technique is also very soft, generally resulting in lower cleaning chemical consumption.

    By GEA Filtration based in Hudson, WISCONSIN (USA).

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    MPP water purification systems for industrial waste and process water application

    Removal of total spectrum of non-polar and polar hydrocarbons proven in practice: MPPE removes toxic, non-polar, non biodegradable compounds, aromatics, poly aromatics, halogenated, chlorinated, PCBs, THT (TetraHydroTiophene), Dioxins, CS2 etc. Folowed by biotreatment removing polar biodegradable compounds. Optional: UF and/or activated carbon filtration and RO for reuse as process or boiler feed water.

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    Power Generation

    MEGTEC is actively involved in providing Power Generation solutions for many applications ranging from utilizing process heat recovery systems to utilization with boilers, to recovering and utilizing Ventilation Air Methane (VAM) from coal mines. MEGTEC has developed VAM processing technologies for either abatement only and in combination with energy recovery and utilization. MEGTEC’s proven technologies are destroying methane while generating high quality carbon credits, electricity for coal mines and heating for local communities and facilities.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Ludwigshafen, GERMANY.

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    Water treatment chemicals for the food & beverage industry

    The food and beverage industry is suffering from severe economic pressure. Efficient and continuous production processes are therefore business critical. By choosing Kurita concepts for your cooling water, boiler water and waste water plants as well as your reverse osmosis systems and autoclaves – all of which are specially adapted to your needs – you opt for economic and ecological treatment, leading to more productivity and cost-efficiency.

    By Kurita based in Ludwigshafen, GERMANY.

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    Applications and Air Pollutants Removed in the Pulp and Paper Industry

    Equipment and systems for Kraft and Sulfite mills. Control chlorine and chlorine dioxide emissions from bleaching operations. Brown stock washer emissions. Control particulate emissions from lime kilns, lime slakers, black liquor recovery boilers, furnaces and gasification units. Particulate from bark and sludge boilers and sulfur dioxide and trioxide removal from those sources. Control of hydrogen sulfide, TRS and methanol emissions from LVHC and HVLC gas streams. Complete fugitive lime dust collection systems to handle emissions from conveyors, elevators and feeders. Smelt dissolving tank particulate and TRS gases. Direct contact waste heat recovery. Black liquor evaporation. Treatment and subcooling of boiler and kiln gases to remove particulate, sulfur dioxide and TRS for precipitated calcium carbonate production (PCC). Dust from tissue and paper rollers and dryers. NASH and sodium hypochlorite scrubbing. Waste heat recovery with direct contact heat exchangers.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Energy (Power) Industry

    Wet scrubbers and Wet electrostatic precipitators for removal of sulfur dioxide and trioxide, ash particulate, NOx and mercury from coal fired boilers. Sulfur dioxide, NOx and particulate from oil fired boilers and diesel engines. Ash particulate from Biomass boilers including Bagasse type. Complete scrubber systems for sulfur dioxide removal using lime, limestone to gypsum quality and all sodium, magnesium and potassium chemistry scrubbing solutions including ammonia for ammonium sulfate production. For gypsum production, complete air sparging oxidation systems are incorporated in the scrubbers along with all needed auxiliary equipment. Waste Heat Recovery options with Q-Sense direct contact heat exchanger technology.  

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Industrial Solution for pulp & paper

    Stringent regulations all over the world, including the new Boiler MACT ruling, are being enforced on new and existing air pollution control systems. Many of the existing scrubbers are having a more difficult time meeting performance criteria. Macrotek has the innovative solutions to retrofit existing systems or replace with new systems to meet and exceed new targets.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

  • Biomass Burning

    Superior Boilers can be found burning digester methane gas, hydrogen, tallow (animal fats), biodiesel, sanderdust and recovering heat from biomass systems. In addition, Superior Boiler Works, Inc. has partnered with the biomass experts AESI located in Wichita, KS USA. AESI offers turnkey expertly designed biomass sytems and offers burn tests for a diverse array of materials

    By Superior Boiler Works, Inc. based in Hutchinson, KANSAS (USA).

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    Process water treatment

    Process water covers the wide range of boiler feed water, cooling water for heat exchangers or engine, chemicals dilution, etc. It should typically have a conductivity ranging from 0,1 to 50 uS/cm, with little to no hardness to avoid scaling in heating system. Oxygen and carbon dioxide should be removed to prevent corrosion. Depending on your application, the water quality requirements can vary: Boiler feed water characteristic. Cooling water quality. Tap water or fresh groundwater are the most widely used source of water to produce process water.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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    Air Pollution Control Solution for the FGD - SO2

    Flue Gas Desulfurization (FGD) involves the removal of sulfur dioxide and other acids from flue gases. Typical sources of acid gases include fossil fuel boilers, waste combustors, and other industrial applications such as refining and smelting. The Macrotek wet and dry FGD systems can achieve over 99% acid removal by using a variety of reagents, including caustic, sodium carbonate, lime and limestone, and waste alkaline solids or liquids.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

  • Biogas Treatment & Utilization

    ADI Systems offers treatment of biogas for H2S removal using both biological and chemical-based scrubber technologies. ADI Systems can provide biogas utilization packages in the following applications: Internal Combustion Engines Gen-sets Microturbines Fuel Cells Boiler and Steam Generating Systems Sludge Dryers Contact ADI Systems to learn how we can help your facility reclaim energy from waste.

    By ADI Systems based in Fredericton, NEW BRUNSWICK (CANADA).

  • Air Emissions Management for Tanks

    Facilitates Data Management for Tank Emissions Reporting; VisionMonitor Software leverages existing technology investments you have deployed to run your current operations. It simplifies the process of gathering tank inventory data by linking to existing internal systems, automating data collection from these systems via a scheduler, and by providing a path for manual input when required for sources such as diesel engines, package boilers, etc.

    By VisionMonitor Software, LLC based in Houston, TEXAS (USA).

  • Reverse Osmosis for the power & energy industry

    Pure Aqua, Inc.’s core business is water treatment and has a number of products for the Power and Energy industry.  Whether that is condensate polishing, cooling water treatment systems, or boiler feed water treatment.  As a complete system integrator, Pure Aqua has a wide range of solutions for the varied sources of water and different types of contaminants associated with boiler feed water.

    By Pure Aqua, Inc. based in Santa Ana, CALIFORNIA (USA).

  • Pellet Classification for the Energy Industry

    Schenck Process provide systems that deal with wood pellets and chips feed solutions in the safest manner by using variable concepts and offering a range of conveying methods to deal with the differing feedstock characteristics. Alternative fuels are either discharged directly from trailers with “walking floors” or are delivered in tipping containers via road or rail. Schenck Process automated extraction screws, chain conveyor or pneumatic conveyors can be used to deliver the appropriate amount of fuel via a weighing check system for boiler feed regulation.

    By Schenck Process Germany based in Sandnes, NORWAY.

  • Alternative Fuel Production for Energy / Substitute Fuel Production for Energy

    Being driven by new legislation, the production of substitute fuel/alternative fuel will be gain momentum in the next few years, as well as the expected increase of recycling rate in municipalities. This means a lot of waste streams can be turned into alternative fuel for the coal fired power plant, cement and lime industry, biomass power plant, or other industrial boiler systems that still burning fossil fuels.

    By eFACTOR3 LLC based in Pineville, NORTH CAROLINA (USA).

  • Material handling equipment for biomass energy industry

    You`ll find Jeffrey Rader`s equipment employed in many stages of woody biomass processing. Woody Biomass is the residual waste wood that results from the lumber manufacturing process. It is burned in a boiler to generate steam that is used both in the lumber-drying process and to produce electricity. Jeffrey Rader is a leader in serving the electric utility industry with boiler feed systems (pneumatic and mechanical) for producing electric power from biomass materials.

    By TerraSource Global based in St. Louis, MISSOURI (USA).

  • Innovative pump technology for ship industry

    In shipbuilding, high standards of reliability as well as increasingly the energy efficiency of the systems are important prerequisites for the economical-technical overall evaluation in the technical procurement process. Ships as self-sufficient systems are particularly dependent on the reliable functioning of all installed components, including the pumps. They fulfil many tasks on board which are vital for the operation of the vessel: Delivery of ballast water and wastewater, boiler supply, condensate recovery, drive engine cooling and of course the reliable supply of fire fighting systems.

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