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boiler technology Applications

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    Chemical Water Treatment for boiler water & heating systems

    In nearly all industrial areas steam is needed for different aims e.g. steam for process side, heating purpose or the generation of electricity. To reach the best efficiency of the boiler system an optimal boiler water treatment is essential. Disturbances in boilers caused by deposits, scaling, corrosion, local overheating or carryover into the steam reduce the operating safety and could lead to tremendous economic damages. Kurita delivers innovative technologies to prevent scale and corrosion in the whole boiler system - feed water tank, boiler, steam and condensate system.

    By Kurita based in Ludwigshafen, GERMANY.

  • Evaporators technology for food and beverage industry

    The food & beverage industry uses water for containers’ and plants’ rinsing, raw materials and plants’ washing, and for boilers feeding. All the effluents coming from the production process can be reused a second time allowing water saving and matter recovery (when needed).

    By EVALED - Veolia Water Technologies based in Zoppola (PN), ITALY.

  • Innovative pump technology for ship industry

    In shipbuilding, high standards of reliability as well as increasingly the energy efficiency of the systems are important prerequisites for the economical-technical overall evaluation in the technical procurement process. Ships as self-sufficient systems are particularly dependent on the reliable functioning of all installed components, including the pumps. They fulfil many tasks on board which are vital for the operation of the vessel: Delivery of ballast water and wastewater, boiler supply, condensate recovery, drive engine cooling and of course the reliable supply of fire fighting systems.

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    Power Generation

    MEGTEC is actively involved in providing Power Generation solutions for many applications ranging from utilizing process heat recovery systems to utilization with boilers, to recovering and utilizing Ventilation Air Methane (VAM) from coal mines. MEGTEC has developed VAM processing technologies for either abatement only and in combination with energy recovery and utilization. MEGTEC’s proven technologies are destroying methane while generating high quality carbon credits, electricity for coal mines and heating for local communities and facilities.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Energy (Power) Industry

    Wet scrubbers and Wet electrostatic precipitators for removal of sulfur dioxide and trioxide, ash particulate, NOx and mercury from coal fired boilers. Sulfur dioxide, NOx and particulate from oil fired boilers and diesel engines. Ash particulate from Biomass boilers including Bagasse type. Complete scrubber systems for sulfur dioxide removal using lime, limestone to gypsum quality and all sodium, magnesium and potassium chemistry scrubbing solutions including ammonia for ammonium sulfate production. For gypsum production, complete air sparging oxidation systems are incorporated in the scrubbers along with all needed auxiliary equipment. Waste Heat Recovery options with Q-Sense direct contact heat exchanger technology.  

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Industrial Solution for gasification & synthetic gas

    Gasification and synthetic gas production from various waste products are becoming increasingly important energy recovery technologies. Often, the synthetic gas contains various hazardous contaminants including H2S, HCl and other acids, heavy metals, and tars. The gas requires cleaning before it is introduced in the engine or boiler. Most of these processes generate significant concentration of tars. The tars can vary from very low molecular weight to large and complex chains.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

  • Biogas Treatment & Utilization

    ADI Systems offers treatment of biogas for H2S removal using both biological and chemical-based scrubber technologies. ADI Systems can provide biogas utilization packages in the following applications: Internal Combustion Engines Gen-sets Microturbines Fuel Cells Boiler and Steam Generating Systems Sludge Dryers Contact ADI Systems to learn how we can help your facility reclaim energy from waste.

    By ADI Systems based in Fredericton, NEW BRUNSWICK (CANADA).

  • Air Emissions Management for Tanks

    Facilitates Data Management for Tank Emissions Reporting; VisionMonitor Software leverages existing technology investments you have deployed to run your current operations. It simplifies the process of gathering tank inventory data by linking to existing internal systems, automating data collection from these systems via a scheduler, and by providing a path for manual input when required for sources such as diesel engines, package boilers, etc.

    By VisionMonitor Software, LLC based in Houston, TEXAS (USA).

  • Aquatech Enhanced Oil Recovery (EOR)

    In a Steamflood Enhanced Oil Recovery (EOR) process, steam is injected in the well, lowering the viscosity of heavy oil suitable for extraction through the production wells. The fluid from the wells is a mixture of oil, water and gas and goes through a separation system to separate the three. The separated produced water is heavily contaminated with dissolved solids and hydrocarbons. Aquatech’s Steamflood Enhanced Oil Recovery (EOR) Technology offers the integrated solutions for the treatment EOR produced water for boilers, generating a purified product that can be reused for the production and injection of steam. Our turnkey approach to treatment includes coordinating the logistics of wastewater removal off-site and any sludge disposal.

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

  • Industrial water softening

    The presence of certain metal ions in water causes a variety of problems. These ions interfere with the action of soaps, lead to build up of limescale, which can foul plumbing, boilers, heating equipment. Water softening is the removal of calcium, magnesium, and certain other metal cations in hard water. The resulting soft water extends the lifetime of plumbing and heating equipment. Softening of low TDS ( Total Dissolved Solids ) water is done commonly with a Strong Acid Cation ( SAC ) exchange resin operating in the sodium form and regenerated with brine. PuriTech`s latest development is a very performant continuous ion exchanger, based on PuriTech`s innovative ION-IX technology which is based on true counter-current ion exchange.

    By PuriTech Ltd based in Herentals, BELGIUM.


    Roper’s Restaurant, a cowboy themed restaurant in Albuquerque, New Mexico has replaced its water softener with the computerized, electronic, water-conditioner Scalewatcher from Scalewatcher North America. By installing Scalewatcher, the restaurant has avoided paying the $500 quoted for replacement media for its old water softener and also saved hundreds of dollars a year in salt and water thereby providing Roper’s with a short-term payback on the unit. Roper’s Restaurant, part of Outwest Eateries LLC dba, is located in a hard water area. This necessitated Bryce Chant, owner of Roper’s Restaurant using a water softener to prevent scale formation in the kitchen. “When I was given the price to repair our old water softener, I decided to install the Scalewatcher from Advance Plumbing”, said Bryce Chant of Roper’s Restaurant. We have had great success with it. Even though we had a water softener we still had hard water scale and a white ‘film’ in the dishwasher. Now with Scalewatcher that scale and ‘film’ has disappeared.” The average restaurant consumes 5,800 gallons of water daily, with 50% being used in the kitchen. If not properly treated, hard water can drain a restaurant’s bottom line due to the early renewal of capital equipment such as water heaters, boilers, coffee makers, dishwashers, steamers and other water-fed equipment. Hard water contains calcium carbonate that adheres to heating elements and the internal surfaces causing scale buildup that impairs efficiency. The limescale that deposits on the heating element will, if untreated, reduces efficiency, induces corrosion of the element and ultimately lead to appliance failure. In addition in restaurants, hard water also necessitates the use of additional detergents. In fact, for every additional grain of hard water, detergent use increases by between 2% and 4% per 1,000 gallons of water used. Many restaurants, like Roper’s use a water softener to reduce limescale. However, water softeners use copious amounts of both water and salt, which are expensive to buy and salt is also bulky to store. In addition, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps restaurants meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from water-fed equipment. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “We are saving money each month because we do not have to purchase salt for the water softener and we are not dumping salt filled water down the drain because there is no brine process with Scalewatcher”, said Bryce Chant. “Living in New Mexico with our drought situation, I hated knowing all that water was being wasted. Scalewatcher is a truly ‘green’ technology that we are happy we have implemented”. Roper’s Restaurant has been so impressed with the Scalewatcher technology that the managers have bought units for their homes and have recommended it to family and friends. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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