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chemical monitoring system Applications

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    Continuous emissions monitoring for chemical industry

    Process control and emissions monitoring in a chemical plant is a challenge due to corrosive gases, high dust load, and high temperatures. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Gas monitoring instruments and systems for titanium dioxide

    Titanium dioxide is the most important white pigment used in the polymer industry. It is widely used, because it efficiently scatters visible light, thereby imparting whiteness, brightness, and opacity when incorporated into a plastic product.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Water quality monitoring systems for pharmaceutical industry

    The monitoring of “Purified Water” of “Water for Injection” in the pharmaceutical industry is highly regulated. These instruments comply with the highest pharmacopoeia standards.

    By SWAN Analytische Instrumente AG based in Hinwil, SWITZERLAND.

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    Emissions Monitoring for Chemical Plants

    The Opsis gas monitoring system is designed for monitoring in stacks and gas ducts in chemical industries, both in order to increase plant efficiency and to monitor emissions. The Opsis systems have been internationally approved by e.g. the German TÜV and the U.S. EPA.

    By Opsis AB based in Furulund, SWEDEN.

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    Emissions Monitoring for Sulphuric Acid Production

    Opsis offers complete system packages for on-line measurements in sulphuric acid plants. A system may be used in order to increase plant efficiency as well as monitoring the emissions.

    By Opsis AB based in Furulund, SWEDEN.

  • Noise monitoring for the petrochemical industry

    Many industrial operations take place over lengthy time periods and operations often continue 24 hours a day.  By implementing a 24 hour noise monitoring system, with real-time communication and alert notification, a plant can demonstrate to the community and regulatory agencies that they are sensitive to the community and prepared to root-cause and correct any problems that may arise.

    By Larson Davis, a division of PCB Piezotronics based in Depew, NEW YORK (USA).

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    Emissions Monitoring for Mineral Wool Production

    Opsis cross-stack monitoring systems are successfully used for emissions monitoring in mineral wool plants.

    By Opsis AB based in Furulund, SWEDEN.

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    Air sampling & monitoring systems for biomedical, chemical & pharmaceutical industry

    HI-Q Environmental Product Company provides air sampling instrumentation & systems for several niche applications in a number of disciplines in the broad area of `Life Sciences`. In the Biomedical, Chemical, & Pharmaceutical industries, HI-Q has marketed instrumentation for certain applications for many years. Our ambient, in-door breathing level air samplers, commonly known in the industry as `Goose-Neck` or `Giraffe` air samplers have been instrumental in analyzing workplace exposure. HI-Q has also developed accurate pre & post heap filtration stack sampling systems to aid laboratories in inventory control & atmospheric exposure monitoring for chemicals such as Radio Iodine.

    By HI-Q Environmental Products Company based in San Diego, CALIFORNIA (USA).

  • Chromatography systems for environmental monitoring

    With the growth of contamination generated from agricultural and industrial production, it causes a threat to the enviroment including drinking water, atmosphere and soil. The chemists have always seeked out the effective analytical methods to detect and identify chemical contaminants. Dikma provides innovative products and application solutions according to government regulations and industry standards, for air and water quality monitoring, gas detection.

    By Dikma Technologies Inc. based in Lake Forest, CALIFORNIA (USA).

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    Gas analysis & monitoring system for medical gases monitoring

    The measurement of occupational exposure to pollutants in the operating room is an essential tool for the detection of chemical, linked not only to the occurrence of infections and various diseases, but also to reduced alertness and performance of staff. To meet the above requirements, ETG proposes the use of ‘INFRARUN, thanks to the high sensitivity and stability and the very wide dynamic range, INFRARUN is the ideal tool to make a continuous sampling in the short and long-term gaseous contaminants in the field hospital, such as volatile anesthetics, aldehydes, fluorani, isofluorani,, VOC’s, etc.

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

  • Environmental Monitoring

    Environmental monitoring is becoming more important every day in local, national and international policies, showing the environmental awareness demanded by society.

    This fact gives rise to an increase in the amount of legislation that obliges companies to law enforcement. Thus, the necessity of making more pollutants controls means high analysis expenses to the companies, which need to subcontract this service.

    Although applications in this area advance, there is still a clear demand to get new portable and versatile analysis systems for many different application fields such as pollution in environmental or waste waters, monitoring nutrients in agricultural or horticultural water as well as general process control in chemistry industry. Because of the number of enviromental analysis required, there is a need for screening and monitoring measurements of these compounds at contaminated areas.

    Traditional monitoring techniques are typically based on laboratory analysis of field-collected samples that require considerable effort and expense, and the sample may change before analysis. Moreover, the equipment currently available is too large and expensive and it cannot be made portable.Alternatively, microfluidic and electrochemical sensor technologies can contribute to the development of new portable monitoring systems, complementing standard analytical methods for different environmental monitoring applications.In this way, the decentralization and integration of all those typical analyses is the paramount importance in order to reduce cost, simplify the analytical process and make more accessible these technologies to end-users. The development of portable, robust, and accurate Lab-on-a-Chip systems to monitor priority compounds such as contaminants, explosives, chemical warfare agents, inorganic and organic ions is a demand of modern society. Portability allows analyses to be carried out outside of the laboratory, minimizing the risk of contaminating the sample and leading to a faster response time at a lower cost.

    Thus, MicruX solutions and technologies open the gate to develop portable and esay-handly Lab-on-a-Chip devices in order to improve pollutants in-situ analysis in a very economic and efficient way.

    By MicruX Technologies based in Oviedo, SPAIN.

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    Process Control for the Petrochemical Chemical Industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

    However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Gas analysis & monitoring system for leak searching

    Many chemical compounds and gas are invisible to the naked eye. But there are many companies that make intensive use both during and after the production process. The manner and frequency with which companies are required to monitor, document, report and rectify any escape of volatile gaseous compounds are established by regulations extremely rigid. The technology most widely used is the “Imaging Camera” or “sniffer technology.” “When we look for gas leaks, check all systems in places that may or may not have been previously identified. These controls are carried out regularly and are very important after a shutdown.

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

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    Gas analysis & monitoring system for semiconductor

    The Cleanroom is a combined laboratory chemical, mechanical and / or electronic whose main characteristic is the presence of very pure air, that is a very low content of fine dust in suspension. In the process of semiconductor production, the airborne particles (micro-powder) go to irreparably damage the micro-photoetched that form the chip, creating an electronic circuit defective, and then discarded. This process has forced the improvement of industrial production environments, removing particles from the air, for two purposes: to increase the efficiency of production, increasing the yield of quality, and requirement of the manufacturer (of course based on the demand of the market) in shrink increasing the area of etching of semiconductors (just think of the USB storage media in a few years, went from 16 MB to 16 GB without changing the external dimensions).

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

  • Environmental

    The analysis of volatile organic compounds at low concentration levels is fundamental to pollution monitoring and control. Hiden’s Hydramass spectrometer is a multi-stream gas analysis system for analysis of volatile organic compounds to the sub ppm level. In sea water the analysis of volatile organic compounds is used for both pollution monitoring and ecological studies. Hiden’s HPR 40 dissolved species analyser provides ppb sensitivity

    By Hiden Analytical based in Warrington, UNITED KINGDOM.

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    Gas monitoring instruments and systems for print factories

    Typical modern printing processes utilize solvent-based dyes. The evaporation of the dye solvents into the ambient air during the printing process may expose the workers to various chemicals. Depending on the type of solvents in case, the solvents have different long term exposure limits, which should be obeyed. Component specific measurements are necessary to protect the workers from exposure while avoiding unnecessary interruptions to the printing process from false alarms.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Gas monitoring instruments and systems for phosgene monitoring

    Phosgene COCl2 is a colorless gas. While it has been used as a Chemical Weapon Agent (CWA) in the past, currently this poisonous gas is also an important reagent in synthesis in the pharmaceutical and chemical industries. The plants using phosgene are typically equipped with gas sensors to detect leaks in the indoor ambient air. The critical situations arise when equipment in contact with the gas at the manufacturing facilities are serviced and maintained. As phosgene is very poisonous, even small gas pockets in serviced equipment may be dangerous to maintenance personnel. Gasmet™ FTIR Gas Analyzers are ideal tools to monitor point sources of phosgene. The measurement technology has high specificity, may be operated continuously, and has a fast response time.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    PTR-MS systems for biopharmaceutical Industry

    On-line Monitoring of Bioprocesses. PTR-MS systems can be used to gather highly relevant process related information in biopharmaceutical fermentations from analyzing volatile metabolites in the fermenters off-gas.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    PTR-MS systems for petrochemical industry

    Process monitoring in the petrochemical industry. Monitoring of syngas and other gas processes for safety, quality assurance and process optimization.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Continuous emissions monitoring for mercury monitoring

    Waste incinerators, cement plants and power plants need good and reliable measurements of total gaseous mercury. The measurement of total gaseous mercury is a challenge due to chemical reactions and contamination. The installed systems will often require a lot of maintanence still not giving reliable results.

    By Opsis AB based in Furulund, SWEDEN.

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