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chemical scrubber Applications

  • Odor Scrubbers Applications with Hydrogen Peroxide

    Hydrogen Peroxide as a Replacement for Sodium Hypochlorite Hydrogen peroxide may be used in both mist scrubbers and packed tower scrubbers as a replacement for sodium hypochlorite (bleach). Like bleach, the process involves two concurrent mechanisms: 1) absorption of the odors (H2S) into the alkaline scrubbing solution; and 2) oxidation of the absorbed sulfide in solution. Step 1: H2S + NaOH → NaSH + H2O Step 2: 4H2O2 + H2S → H2SO4 + 4H2O Typical dose ratios are 5 parts H2O2 per part H2S or, when used in place of bleach, one gallon 50% H2O2 for every 10 gallons of 15% sodium hypochlorite (NaOCl). This generally translates into a break-even cost scenario. Sufficient caustic soda (NaOH) is added to maintain a pH of 10.0 - 10.5 in the scrubbing solution. There is also in practice a process which uses H2O2 in series with bleach to scrub composting odors. This process relies on a series of three packed tower scrubbers: the first is a pH neutral water wash (to remove ammonia and amine odors); the second uses a conventional caustic/bleach solution in which the bleach is purposely overdosed (to oxidize the complex organic sulfur odors); and the third uses a caustic/H2O2 solution (to remove the unreacted chlorine vapors carried over from the second stage). H2O2 + HOCl → HCl + H2O + O2 Typical dose ratios are 0.5 parts H2O2 per part hypochlorite (OCl-), with sufficient caustic soda (NaOH) added to maintain a pH of 8.5 in the scrubbing solution.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Air scrubber wastewater solution

    Air Scrubbers strip out contaminants from exhaust stacks typically by trickling a stream of salt solution through a bed of media to extract contaminants by putting them into solution. The salts found in these solutions are typically sulfates, chlorides, and carbonates. Air Scrubber wastewater tends to have high total dissolved solids (TDS) or salts. Air Scrubber Wastewater cannot be simply flushed down the drain. Many companies choose to avoid the headaches of labor-intensive wastewater treatment technologies such as chemical treatment or filtration and simply pay to haul the wastewater. This however, can become quite expensive.

    By ENCON Evaporators based in Hooksett, NEW HAMPSHIRE (USA).

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    Fiberglass Reinforced Plastic (FRP) Equipment for Chemical Process Industry

    With 30 years of fiberglass experience, Zhongyi engineers and manufactures Fiberglass Reinforced Plastic(FRP) equipment for chemical process industry includes:  Storage tanks, mixing tanks, process tanks. Piping & ductwork. Scrubbers, strippers, absorbers, reactors, decarbonator. Condenser & Humidifier.

    By Zhongyi GRP Industrial based in Jizhou, CHINA.

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    Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

    Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Electrostatic Precipitator

    An electrostatic precipitator (ESP), or electrostatic air cleaner is a particulate collection device that removes particles from a flowing gas (such as air) using the force of an induced electrostatic charge. Electrostatic precipitators are highly efficient filtration devices that minimally impede the flow of gases through the device, and can easily remove fine particulate matter such as dust and smoke from the air stream.[1] In contrast to wet scrubbers which apply energy directly to the flowing fluid medium, an ESP applies energy only to the particulate matter being collected and therefore is very efficient in its consumption of energy (in the form of electricity).

    By MEVADHASHMA based in Coimbatore, INDIA.

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    Chemical and Pharmaceutical Solutions

    The application of VOC emission control equipment for the chemical and pharmaceutical industries requires a thorough knowledge and understanding of the customer's process and requirements, and having the ability to offer custom solutions. MEGTEC has years of experience in finding solutions to support the chemical industries worldwide. with our range of solutions including scrubbers and wet electrostatic precipitators, carbon adsorption systems for solvent recovery, distillation and purification equipment, and thermal oxidation systems.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Applications and Air Pollutants Removed in the Petroleum/Petrochemical Industry

    Scrubbing of Hydrogen sulfide, mercaptans and other organosulfur compounds from sour gas and other sources. Proprietary regenerative scrubbing chemistries for hydrogen sulfide removal with sulfur production. By-product production systems for producing sodium hydrosulfide (Nash) from hydrogen sulfide. Sulfur dioxide scrubbing. Recover catalyst dust from FCC units. HCL storage tank vent scrubbing. Removal of HCL and particulate from thermal oxidizers burning chlorinated plastics. Marine drilling platforms sulfur dioxide thermal oxidizer emissions.  Asphalt plant scrubbers and hydrogen sulfide emissions from holding tanks. Pilot plant scrubber systems for hydrogen sulfide. Removal of halogenated and sulfur bearing gaseous compounds from high temperature thermal oxidizers and drilling platforms waste. Well drilling hydrochloric acid storage tanks.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Measurement solution for VOC emissions monitoring

    Protea has used our VOC gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, VOC abatement plants such as scrubbers and carbon-bed systems are typical installations where the use of Protea analysers and our VOC analysis expertise have proved valuable to plant operators. They prove a very powerful and flexible tool in both process gas measurements and VOC emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for organic vapour speciation

    Protea has deployed FTIR gas analysers in many projects requiring the monitoring of complex mixes of VOCs. In the chemical and pharmaceutical industry, scrubbers and carbon-bed abatement plants are typical installations where the use of Protea FTIR analysers and our chemometric expertise have proved valuable to plant operators. They prove an invaluable tool in process measurements and emissions monitoring. In the laboratory, Protea can deliver instruments with all the chemometric software and support to enable users to measure hundreds of gases.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Applications and Air Pollutants Removed for Wastewater Treatment Operations

    For industrial and municipal treatment plants; Chemical scrubbers, biological towers and adsorption systems to remove hydrogen sulfide, mercaptans, other organic sulfur compounds and ammonia from digesters, pump stations, ponds, grit and screening works, sludge filter presses and dryers. Special Wet Electrostatic Precipitator for sewage sludge incinerators. Stripping ammonia and other volatile compounds. Decarbonization removal of carbon dioxide from wastewater.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Chlorine dioxide treatment for rendering

    Odor Control: Chlorine dioxide controls odors by destroying hydrogen sulfide through chemical oxidation.  Using an odor scrubber, chlorine dioxide solutions may be added directly to water containing the odorous compound for quick and cost-effective oxidations.

    By DuPont Chlorine Dioxide based in North Kingstown,, RHODE ISLAND (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Food Products Industry

    Complete line of dry and wet collectors for applications requiring removal of particulate from dryers, mixers, blenders and tanks. Odor control wet chemical scrubbers with liquid or gas phase oxidation chemistries and Bioscrubber systems to control odoriferous food products, ingredients and flavor emissions from processes and dryers including fish odors. Corn acidulation and starch processing acid and ethylene oxide emissions. Remove smoke house emissions and particulate, grease and odors from meat cookers and fryers. Ethanol emissions from baking ovens. Ammonia from refrigerant evacuation. Sodium hydroxide mists from CIP cleaning of tanks and equipment. Waste heat recovery and more. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Dust collection and odor control in waste management sites

    Th turn key plant is composed by three different wet stages. The first stage is a venturi jet scrubber to collect dust and particles, then the second and third stages are deputed to absorb bad smells, such as H2S, Ammonia and Ammines. The absorption takes place thanks to the injection of chemicals (such as Sulphuric Acid, Sodium Hypochlorite and Sodium hydroxide.

    By F.G.M. engineering srl based in Santa Croce sull`Arno, ITALY.

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