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combustible dust Applications

  • Combustible Aluminium, Titanium and Magnesium Dust Collection

    The consequences of an industrial dust explosion or fire are unthinkable - worker injury, loss of life, property damage, business interruption, and irreversible environmental harm. Few companies realize how many diverse and common industrial applications produce combustible particulates, or where in their facilities this catastrophic threat is settling. What is a combustible dust? “A combustible particulate solid that presents a fire or deflagration hazard when suspended in air or other oxidizing medium over a range of concentrations, regardless of particle size or shape” – NFPA 654? High Risk Applications Metalwork (aluminum, magnesium, or titanium and others) – cutting, grinding, or finishing Ceramics – raw product handling and enamel spray Chemicals – material handling, crushing, grinding, roasters, kilns, and coolers Coal mining – material handling, de-dusting, drying, air cleaning Food (flour, sugar, and others) – mixing, grinding, blending, bagging, and packaging Foundry – sand handling, tumbling mills, abrasive cleaning, and shakeout Pharmaceutical – mixing, grinding, blending, bagging, and packaging Rubber – mixing, grinding, talc dusting, de-dusting, and batch-out rolls Woodwork – woodworking machines, sanding, waste conveying?

    By DiversiTech Inc based in Montreal, QUEBEC (CANADA).

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    Gas monitoring and dust monitoring for the powerplants industry

    LaserGas measurements

    • Boiler combustion control, O2 and CO
    • DeNOx system, NH3 and NO
    • Electrostatic precipitators (ESP), CO monitoring for explosion prevention
    • Stack gas emissions, NH3, H2O, NO
    • Coal silos, CO monitoring for explosion prevention and detection of smouldering fires (only in coal fired plants)

    LaserDust measurements

    • Stack gas emission
    • Coal silo, explosion prevention

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

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    Monitoring solutions for the dust monitors areas

    For large combustion plants and power plants we offer the DCEM 2100 particulate monitor. This monitor is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It offers outputs in Transmission, Opacity and mg/m3 (when calibrated against a Standard Reference Method). The DCEM 2100 offers real-time zero and span calibration and an efficient air purge system to prevent optical contamination.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Gas monitoring and dust monitoring for the iron / steel industry

    • Blast furnace offgas, combustion control, CO, CO2, O2
    • Converter (Basic oxygen furnace BOF)
      • CO gas recovery
      • O2 measurement for explosion prevention
    • Electric arc furnace offgas, combustion control, CO, O2, H2O
    • Reheating furnaces, O2
    • Coking plant
      • CO analysis in oven offgas
      • O2 analysis for explosion prevention in raw coke gas or after tar precipitator
      • NH3 measurement after scrubber
      • H2S measurement after scrubber

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

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    Monitoring solutions for the flow monitoring areas

    Many large combustion plants are now required to monitor mass emissions of major pollutants and to do so requires an accurate measurement of stack gas velocity. The VCEM 5100 is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It has several key advantages, firstly the sensors optics are not in contact with the hot and dusty environment, the VCEM 5100 can monitor gases at temperatures exceeding 10000C and the analyser requires minimal maintenance. The VCEM 5100 can be used in extremely dust environments such as SCR’s when dust loadings exceed 10g/m3. The VCEM 5100 is in full compliance with EN/ISO 16911 part 2.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Industrial briquette presses for Biomass briquetting

    Harness the energy that’s inside your biomass! For too long, human and naturally produced substances have been disregarded. Straw, hay, tobacco, nutshells, miscanthus, pulse parings, cotton and flax are valuable resources for heat energy generation. The briquette shape makes your waste more cost effective to transport and ready in a saleable format. The calorific value of highly compressed briquettes is much greater than of lose material also optimising the combustibility characteristics. Additionally, explosive dust can be handled more safely. Efficient re-utilization of biomass as a cheap alternative fuel source cannot be ignored, particularly in the production of agricultural foods.

    By WEIMA based in Ilsfeld, GERMANY.

  • Opacity monitoring for continuous emissions

    The history of air pollution regulation dates back as far as the 13th century when in 1273, Edward I (Longshanks) of England prohibited the burning of sea coal in London. The smoke produced by its combustion was considered detrimental to human health. By the late 19th and early 20th centuries, regulations were being passed that sought to control air pollution predominantly for smoke and odour control. Traditionally, regulators were concerned with the visual impact of the discharge from a stack or chimney. Therefore, emission limits were expressed in terms of colour or opacity. Modern methods for opacity measurement still use the darkness of the stack gases to measure the amount of smoke or dust emitted within the exhaust gases.

    By DynOptic Systems Ltd based in Brackley, UNITED KINGDOM.

  • Automotive Shredder Residue Drying

    Getting economic value from landfill waste like automotive shredder residue (ASR) is a big challenge that can have a big payoff. Vulcan® Systems Drying Technology is the key component of material preparation when separating ASR waste to reclaim energy and metals. Vulcan® ASR Dryer Systems are manufactured to suit each client’s individual project needs and custom-designed specifically to dry ASR, making the material easy to transport, separate, and handle. This drying system consists of a drum with a burner that is mounted to a combustion chamber. Shredder residue is fed into the rotary dryer. After passing through the system, the dried material is discharged to a transfer conveyor for further sorting and separation. The vapor from the process is pulled through a cyclone that is specifically designed to deal with the fine ASR dust, as well as a high-temperature baghouse that removes additional fine particulates from the vapor stream.

    By Vulcan Systems based in Moberly, MISSOURI (USA).

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