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combustion control Applications

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    Measurement solution for Biomass combustion research

    The use of alternative combustion fuels that provide a renewable source of energy is a major area of research and investment. Sources of biomass fuels include virgin wood, energy crops, agricultural residues, food waste and industrial waste. Controlling the combustion process of any new fuel and keeping track of the biomass fuel emissions of combustion by-products is important to users of these new fuels.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Combustion gas analysis for the glass industry

    Flue-gas analyzers are designed to be rugged and accurate at the same time. They are used by the HVAC industry, energy industry, process control, glass industry, food industry, universities and analysis is required. 

    By IMR Environmental Equipment, Inc. based in St. Petersburg, FLORIDA (USA).

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    Measurement solution for multi-stream combustion research

    Protea supplied a complete turn-key measuring system for multi-point sampling in a University combustion research laboratory. Utilising the latest in FTIR spectroscopy, atmosFIR, a complete cabinet system was supplied containing: atmosFIR FTIR Gas analyser, Sampling System Control Module (SSCM), Heated Stream Selection Module (HSSM), Temperature Control Module (TCM), 4 heated sample lines, 4 heated sample probes, Embedded PC controller.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Combustion gas analysis for the indoor environment industry

    Flue-gas analyzers are designed to be rugged and accurate at the same time. They are used by the HVAC industry, energy industry, process control, glass industry, food industry, universities and analysis is required. 

    By IMR Environmental Equipment, Inc. based in St. Petersburg, FLORIDA (USA).

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    Odors control for solid waste

    A solid solution for solid waste odors. All areas of solid waste handling are, by nature, odorous affairs. Municipal sludge, municipal solid waste, landfills, composting and co-composting facilities all generate odors that can be offensive to workers and the community at large. The process is a complex one, with multiple drops, collections, transfers and sortings of recyclable and non-recyclable material. Combustible materials are then incinerated for energy production.

    By OMI Industries (OMI) based in Long Grove, ILLINOIS (USA).

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    Gas monitoring instruments and systems for DeNOx process control

    In most combustion process atmospheric nitrogen reacts with oxygen in high temperature conditions to produce nitrogen oxides (NOx). Total NOx production is the sum of nitrogen monoxide NO and nitrogen dioxide NO2. The emissions of these gases are controlled through setting of emission limit values (ELVs) for power plants.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Primary air control for coal-fired power plants

    Power Generation Combustion Air Measurements: The need for accurate, repeatable & reliable combustion air measurements in power generation plants is critical to efficient operation and safety throughout the entire facility and processes. Coal-fired power plant applications pose a number of challenges to obtaining these critical flow measurements includ¬ing large ducts, limited metering runs, poor velocity and temperature profiles, high vibration, temperatures up to 750° F and dirty `Fly Ash` laden air.

    By Kurz Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Air pollution control (APC) equipments for waste incineration

    Waste incineration is a complex area. The mix of waste, moisture content, temperature of the waste, surrounding air and a variety of other factors interact and affect which residues are formed. Combustion entails often a gas consisting of heavy metals, sulfur oxides, chlorides, dioxins, etc. It is extremely important with a proper handling of the gas and the task often requires a mixture of wet and semi-dry treatment. EnviBAT offers equipment that brings particle levels down to extremely low levels, which guarantees a total separation of dioxins and wet purification that separates contaminants found in the gas phase.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Gas monitoring and dust monitoring for the powerplants industry

    LaserGas measurements

    • Boiler combustion control, O2 and CO
    • DeNOx system, NH3 and NO
    • Electrostatic precipitators (ESP), CO monitoring for explosion prevention
    • Stack gas emissions, NH3, H2O, NO
    • Coal silos, CO monitoring for explosion prevention and detection of smouldering fires (only in coal fired plants)

    LaserDust measurements

    • Stack gas emission
    • Coal silo, explosion prevention

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

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    Gas monitoring and dust monitoring for the iron / steel industry

    • Blast furnace offgas, combustion control, CO, CO2, O2
    • Converter (Basic oxygen furnace BOF)
      • CO gas recovery
      • O2 measurement for explosion prevention
    • Electric arc furnace offgas, combustion control, CO, O2, H2O
    • Reheating furnaces, O2
    • Coking plant
      • CO analysis in oven offgas
      • O2 analysis for explosion prevention in raw coke gas or after tar precipitator
      • NH3 measurement after scrubber
      • H2S measurement after scrubber

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

  • CH4 Monitoring in Air

    CH4 (Methane) is a colorless, odorless natural gas that is used in a wide variety of industrial applications such as power generation and chemical production. It is also a byproduct of many biological and geological processes, fracking, and gas drilling. It is highly flammable and creates amounts of carbon monoxide as its combustion byproduct. Methane needs constant monitoring in waste water treatment (for co-generation) and to ensure proper process control (e.g. to determine burning efficiency). A quality CH4 analyzer that is able to provide continuous monitoring is a perfect solution for this.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Flaring Solutions for Gas Processing Facilities

    ABUTEC’s proprietary technology was designed to provide cost-competitive solutions and the industry’s lowest operating costs and cost of ownership. Our uniquely engineered burner system offers a significant reduction in make-up fuel over premixed surface combustion systems, thermal oxidizers or traditional pipe flares. In addition, we meet EPA requirements for 40 CFR 60.18 and local BACT (Best Available Control Technology) and MACT (Maximum Achievable Control Technology) at the state and local levels. We will perform a complete return-on-investment analysis for you while showing you your total cost of ownership.

    By ABUTEC LLC based in Kennesaw, GEORGIA (US) (USA).

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    Gas Sensing for Gasification

    Syngas (short for synthetic gas) can be burnt and used as a fuel source, the main constituents of syngas are Carbon Monoxide (CO) and Hydrogen (H), which amount for around 85% of Syngas, and it is produced by a process called Gasification. Gasification starts with a base material which can originate from a wide variety of materials for example wood chips and pellets, plastics, municipal solid waste, sewage, waste crops, and fossil fuels such as coal. During Gasification the base material is reacted at high temperature without combustion with controlled amounts of oxygen (O) or steam. The composition of the base material combined with the amount of oxygen and heat used in the process affects the composition of the resultant SynGas, in which the CO can vary between around 20 and 60%. In addition, large amounts of H and CO are also formed. The measurement of CO is therefore an important feature in the production of SynGas.

    By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

  • CO2 / CO Monitoring in Air

    CO (carbon monoxide) and CO2 (carbon dioxide) are generally measured to ensure process control. CO2 is the desired product and CO is undesired in combustion since it will explode in high enough concentrations. CO2 and CO concentrations can also be used to determine other process-specific efficiencies. Continuous emissions monitoring equipment that can be calibrated as a CO and CO2 analyzer is thereby essential for process control.

    By Unisearch Associates Inc. based in Concord, ONTARIO (CANADA).

  • Opacity monitoring for continuous emissions

    The history of air pollution regulation dates back as far as the 13th century when in 1273, Edward I (Longshanks) of England prohibited the burning of sea coal in London. The smoke produced by its combustion was considered detrimental to human health. By the late 19th and early 20th centuries, regulations were being passed that sought to control air pollution predominantly for smoke and odour control. Traditionally, regulators were concerned with the visual impact of the discharge from a stack or chimney. Therefore, emission limits were expressed in terms of colour or opacity. Modern methods for opacity measurement still use the darkness of the stack gases to measure the amount of smoke or dust emitted within the exhaust gases.

    By DynOptic Systems Ltd based in Brackley, UNITED KINGDOM.

  • Cetane Number of Diesel Fuels #3010

    The Cetane number of a diesel fuel is a measure of the ignition properties and is an important specification that must be met during fuel production. The traditional laboratory method for Cetane number determination is the knock engine method in which the fuel is burned and its combustion characteristics compared to known standards. This method is time and labor intensive, and provides no ability for real time control of production. This note discusses the use of Guided Wave hardware and software tools for the measurement of Cetane number in diesel fuel using fiber optic-based, Near-Infrared (NIR) spectroscopy. NIR is applied in real-time directly in process monitoring or as a laboratory procedure. In either case NIR is a time and money saving alternative to traditional methods.

    By Guided Wave Inc, based in Rancho Cordova, CALIFORNIA (USA).

  • Flaring Solutions for Ethanol Loadout

    ABUTEC’s proprietary technology was designed to provide cost competitive solutions and the industry’s lowest operating costs and cost of ownership. Our uniquely engineered burner system offers a 33% reduction in make-up fuel over premixed surface combustion systems or traditional nozzle burners. In addition, we meet state and federal requirements for 40 CFR 60.18 and local BACT (Best Available Control Technology) and MACT (Maximum Achievable Control Technology). Whether you are looking for vapor combustors, enclosed flares, ethanol loadout flares, truck loadout flares, loading terminal flares, emergency flares, or marketing terminal flares, contact us for reliable, safe solutions.

    By ABUTEC LLC based in Kennesaw, GEORGIA (US) (USA).

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