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combustion plant Applications

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    Air combustion for chemical plants

    By AEREON based in Austin, TEXAS (USA).

  • Coal Combustion Residuals Disposal for Power Plants

    Coal combustion residuals (CCR) are generated during the power generation process and can include fly ash, bottom ash, boilerslag, and flue gas desulfurization (FGD) residuals. CCRs contain trace concentrations of heavy metals and therefore cannot be dumped or stored where rainwater can leach the metals. Liner systems can be used to contain the coal combustion by-products and protect them from leaching into the environment.

    By CETCO based in Hoffman Estates, ILLINOIS (USA).

  • Primary air control for coal-fired power plants

    Power Generation Combustion Air Measurements: The need for accurate, repeatable & reliable combustion air measurements in power generation plants is critical to efficient operation and safety throughout the entire facility and processes. Coal-fired power plant applications pose a number of challenges to obtaining these critical flow measurements includ¬ing large ducts, limited metering runs, poor velocity and temperature profiles, high vibration, temperatures up to 750° F and dirty `Fly Ash` laden air.

    By Kurz Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Measurement solution for CO2 capture by anime absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for QAL2 EN 14181

    BS EN 14181 is a quality assurance standard relevant to plants operating under the Large Combustion Plant (LCPD) and Waste Incineration (WID) Directives. Quality Assurance Level 2 (QAL2) of this standard involves the parallel testing of the plant automated measurement systems (AMS) against a certified test house, making measurements with a comparative standard.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

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    Gas monitoring and dust monitoring for the iron / steel industry

    • Blast furnace offgas, combustion control, CO, CO2, O2
    • Converter (Basic oxygen furnace BOF)
      • CO gas recovery
      • O2 measurement for explosion prevention
    • Electric arc furnace offgas, combustion control, CO, O2, H2O
    • Reheating furnaces, O2
    • Coking plant
      • CO analysis in oven offgas
      • O2 analysis for explosion prevention in raw coke gas or after tar precipitator
      • NH3 measurement after scrubber
      • H2S measurement after scrubber

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

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    Perimeter Monitoring and Area Monitoring

    GasFinder2 can be permanently installed to monitor chemical and petroleum plants for both combustible and toxic gases. GasFinder2 can be used to replace arrays of point sensors for perimeter monitoring. A single light path will replace many point sensors. With GasFinder2 perimeter monitoring, all gas dispersed from a facility is detected and logged.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

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    Reliable Shredding Technology for Refuse Derived Fuels (RDF)

    Our shredding solutions enable you to optimally recycle waste into substitute fuels / alternative fuels and ensure high quality by producing a homogeneous granulate free of foreign objects. The goal of recycling is to use the valuable energy contained in the waste and to substitute the use of fossil fuels. During the recycling process the portions with a high calorific value are separated from the commercial and industrial waste and turned into a marketable product. Depending on the calorific value and the granular size, these fuels are used in fluidised bed combustion, cement plants and substitute fuel power plants.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Reliable Shredding Technology for Rubber and Tyres

    Our shredding systems generate granulate from the hardest rubber and old tyre applications for your recycling plant. Regardless of whether you want to use the granulate for pyrolysis, hydrolysis or combustion, we will customize it to exactly fit your needs. Regardless of whether rubber accumulates in the form of tyres, conveyor belts, rubberised chains or as production waste, recycling is economically efficient and makes sense from an environmental perspective. Very powerful shredders are required to recover recyclable materials from rubber waste and old tyres. Our proven and reliable 4-shaft technology is particularly suited in this regard. This system economically performs the pre- and re-shredding in just one step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

  • Non-Standard Applications

    Procal supply analysers to monitor many different applications from small combustion plants to large power stations. Examples include University Boiler Plants, Carbon Black Plants, Thermal Oxidisers and Community Heating Projects.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Hydrocarbons monitoring

    Hydrocarbons are a family of organic chemicals consisting of carbon and hydrogen atoms arranged in a variety of ways. Hydrocarbons are found naturally in crude oil and are released into the environment with its combustion (power plants, home heaters etc).

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • Gas detection analyzers for storage

    Flammable & combustible liquids are found in virtually every industrial plant. The quantities of these can vary from a few ounces in aerosol cans to several thousand gallons in bulk storage tanks. The principal hazard associated with storage is the accidental discharge or release of the flammable or combustible material into the surrounding area.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Measurement of hydrogen in fuels for oil & gas industry

    The combustion properties of fuels are key to the efficient and safe operation of engines used in machinery and plant. One important way to measure the combustion properties of a fuel is by its hydrogen content. The measurement of hydrogen content is widely used for the characterisation of aviation fuel but with the increasing costs of all fuels and the greater incentives for fuel adulteration, this test is increasingly being adopted for non-aviation applications. Our benchtop NMR analyser MQC-23 system is widely used for the measurement of hydrogen in fuels in accordance with ASTM D7171-05.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

  • Catalyst Monitoring Services

    Catalyst monitoring services use periodic performance testing and lab analysis to track the condition of newly installed catalyst. The goal is to extend the life of the catalyst and it begins by establishing a relationship between operating hours and the catalyst’s condition and performance. Testing and analytical services reveal any decline in performance, direct catalyst maintenance services such as chemical washing, and provide a basis for estimating catalyst life. The scope of catalyst monitoring is scaled to the size of the installation – from a single reciprocating engine with one catalyst element, all the way up to a plant with multiple combustion turbines each having hundreds of catalyst elements. For more visit: www.emerachem.com/catalystmonitoring

    By EmeraChem based in Knoxville, TENNESSEE (USA).

  • Flares for Safe Disposal of Waste & Toxic Gases

    Our Flares are versatile in design & suitable for total destruction of waste gas/vapours. The waste gases/Vapours from petrochemical, WWTP, chemical plants have very high potential for environmental hazards. If allowed to released unburned into atmosphere. SIES offers flares and combustion systems for safe disposal of gases with high efficiency and reliability. System Designed to meet the API 521/537 norms High efficiency Burners with up to 99% thermal destruction Flares operable on fully automated, SCADA based solutions Customized & Cost effective project specific solutions Successful Installations of various types of flares at various locations.

  • Power Generation

    Combustion turbines A gas turbine, also called a combustion turbine, is a type of internal combustion engine. It has an upstream rotating compressor coupled to a downstream turbine, and a combustion chamber in-between. The basic operation of the gas turbine is similar to that of the steam power plant except that air is used instead of water. The turbine shaft energy is used to drive the compressor and other devices such as an electric generator that may be coupled to the shaft. The energy that is not used for shaft work comes out in the exhaust gases, so these have either a high temperature or a high velocity. A catalyst is often used to treat these exhaust gases to comply with emissions regulations. EmeraChem has installed OEM and after-market catalyst in over 240 applications

    By EmeraChem based in Knoxville, TENNESSEE (USA).

  • Secundary air flow measurement for power generation industry

    Secondary Air Flow Overview: The need for accurate, repeatable & reliable combustion air measurements in power generation plants is critical to efficient operation and safety throughout the entire facility and processes. Accurate secondary air flow measurement to the burners is critical for maintaining the proper air to fuel ratio, result­ing in more complete and stable combustion, better performance and lower emissions. Coal-fired power plant applications pose a number of challenges to obtaining these critical flow measurements including large ducts, limited metering runs, poor velocity and temperature profiles, vibration and high temperatures.

    By Kurz Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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