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combustion plant Applications

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    Air combustion for chemical plants

    By AEREON based in Austin, TEXAS (USA).

  • Coal Combustion Residuals Disposal for Power Plants

    Coal combustion residuals (CCR) are generated during the power generation process and can include fly ash, bottom ash, boilerslag, and flue gas desulfurization (FGD) residuals. CCRs contain trace concentrations of heavy metals and therefore cannot be dumped or stored where rainwater can leach the metals. Liner systems can be used to contain the coal combustion by-products and protect them from leaching into the environment.

    By CETCO based in Hoffman Estates, ILLINOIS (USA).

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    Monitoring solutions for the flow combustion efficiency areas

    Combustion efficiency is of major importance on small boiler plants and the best way to monitor this is by monitoring CO2 emissions. CODEL offer the Model 1010 Cross-Duct CO monitor. Using Infra-red Gas Filter Correlation technology to filter out interferences such as dust and other gases. The Model 1010 has low maintenance requirements and meets the needs of most boiler applications. In addition to small boilers the Model 1010 is also used on Animal carcass incinerators and Crematoriums.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the De-NOx plants

    In recent years the number of Selective Catalytic Reduction (SCR) and Selective Non-Catalytic Reduction (SNCR) plants for De-NOx have increased significantly. Continuous analysis of NOx prior to the de-NOx plant is often required to measure the concentration generated by the combustion process. This may be required to provide feed-forward to the Ammonia/Urea injection system and also to allow the effectiveness of the reduction process to be assessed. Continuous analysis of NOx post-reduction is required to allow the effectiveness of the reduction process to be assessed. It may also be beneficial to monitor NH3 slippage at this stage by calculating from the pre and post NOx levels if excess Ammonia/Urea is being applied.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

  • Primary air control for coal-fired power plants

    Power Generation Combustion Air Measurements: The need for accurate, repeatable & reliable combustion air measurements in power generation plants is critical to efficient operation and safety throughout the entire facility and processes. Coal-fired power plant applications pose a number of challenges to obtaining these critical flow measurements includ¬ing large ducts, limited metering runs, poor velocity and temperature profiles, high vibration, temperatures up to 750° F and dirty `Fly Ash` laden air.

    By Kurz Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Monitoring solutions for the gas analysers areas

    Most large coal fired power plants and combustion processes are required to monitor CO, NO and NO2 (NOx), SO2 and possibly CO2; in addition the analyser has to be normalised to Standard conditions. For this application CODEL offers the five channel GCEM 40 series which uses Infrared absorption to measure these gases plus moisture, pressure and temperature.  The analyser can be configured for single channel operation to monitor any of these gases plus CH4 and HCl.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Gas monitoring and dust monitoring for the iron / steel industry

    • Blast furnace offgas, combustion control, CO, CO2, O2
    • Converter (Basic oxygen furnace BOF)
      • CO gas recovery
      • O2 measurement for explosion prevention
    • Electric arc furnace offgas, combustion control, CO, O2, H2O
    • Reheating furnaces, O2
    • Coking plant
      • CO analysis in oven offgas
      • O2 analysis for explosion prevention in raw coke gas or after tar precipitator
      • NH3 measurement after scrubber
      • H2S measurement after scrubber

    By NEO Monitors AS based in Skedsmokorset, NORWAY.

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    Monitoring solutions for the dust monitors areas

    For large combustion plants and power plants we offer the DCEM 2100 particulate monitor. This monitor is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It offers outputs in Transmission, Opacity and mg/m3 (when calibrated against a Standard Reference Method). The DCEM 2100 offers real-time zero and span calibration and an efficient air purge system to prevent optical contamination.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring solutions for the flow monitoring areas

    Many large combustion plants are now required to monitor mass emissions of major pollutants and to do so requires an accurate measurement of stack gas velocity. The VCEM 5100 is certified to EN 15267 part 3 QAL 1 for all industrial processes including waste incineration. It has several key advantages, firstly the sensors optics are not in contact with the hot and dusty environment, the VCEM 5100 can monitor gases at temperatures exceeding 10000C and the analyser requires minimal maintenance. The VCEM 5100 can be used in extremely dust environments such as SCR’s when dust loadings exceed 10g/m3. The VCEM 5100 is in full compliance with EN/ISO 16911 part 2.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Reliable Shredding Technology for Rubber and Tyres

    Our shredding systems generate granulate from the hardest rubber and old tyre applications for your recycling plant. Regardless of whether you want to use the granulate for pyrolysis, hydrolysis or combustion, we will customize it to exactly fit your needs. Regardless of whether rubber accumulates in the form of tyres, conveyor belts, rubberised chains or as production waste, recycling is economically efficient and makes sense from an environmental perspective. Very powerful shredders are required to recover recyclable materials from rubber waste and old tyres. Our proven and reliable 4-shaft technology is particularly suited in this regard. This system economically performs the pre- and re-shredding in just one step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Chemiluminescense based analyzer for industrial applications

    Whether combustion, waste incineration or power plant, most of the hot processes call for a measurement of the exhaust gas direct at the source by national laws and international standards. No matter where and at what concentrations nitrogen oxides have to be detected, you can depend on ECO PHYSICS analyzers to handle the job quickly, reliably and with a precision that is unmatched anywhere in the world. Whether at trace levels in a clean room environment or for the analysis of exhaust gases directly at the source, you will find the type of chemiluminescence detector (CLD) to perfectly suit you at ECO PHYSICS.

    By ECO PHYSICS AG based in Duernten, SWITZERLAND.

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    Reliable Shredding Technology for Refuse Derived Fuels (RDF)

    Our shredding solutions enable you to optimally recycle waste into substitute fuels / alternative fuels and ensure high quality by producing a homogeneous granulate free of foreign objects. The goal of recycling is to use the valuable energy contained in the waste and to substitute the use of fossil fuels. During the recycling process the portions with a high calorific value are separated from the commercial and industrial waste and turned into a marketable product. Depending on the calorific value and the granular size, these fuels are used in fluidised bed combustion, cement plants and substitute fuel power plants.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

  • Non-Standard Applications

    Procal supply analysers to monitor many different applications from small combustion plants to large power stations. Examples include University Boiler Plants, Carbon Black Plants, Thermal Oxidisers and Community Heating Projects.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Hydrocarbons monitoring

    Hydrocarbons are a family of organic chemicals consisting of carbon and hydrogen atoms arranged in a variety of ways. Hydrocarbons are found naturally in crude oil and are released into the environment with its combustion (power plants, home heaters etc).

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

  • Gas detection analyzers for storage

    Flammable & combustible liquids are found in virtually every industrial plant. The quantities of these can vary from a few ounces in aerosol cans to several thousand gallons in bulk storage tanks. The principal hazard associated with storage is the accidental discharge or release of the flammable or combustible material into the surrounding area.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Measurement solution for CO2 capture by anime absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Measurement solution for QAL2 EN 14181

    BS EN 14181 is a quality assurance standard relevant to plants operating under the Large Combustion Plant (LCPD) and Waste Incineration (WID) Directives. Quality Assurance Level 2 (QAL2) of this standard involves the parallel testing of the plant automated measurement systems (AMS) against a certified test house, making measurements with a comparative standard.

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Perimeter Monitoring and Area Monitoring

    GasFinder2 can be permanently installed to monitor chemical and petroleum plants for both combustible and toxic gases. GasFinder2 can be used to replace arrays of point sensors for perimeter monitoring. A single light path will replace many point sensors. With GasFinder2 perimeter monitoring, all gas dispersed from a facility is detected and logged.

    By Boreal Laser Inc. based in Edmonton, ALBERTA (CANADA).

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    Measurement of hydrogen in fuels for oil & gas industry

    The combustion properties of fuels are key to the efficient and safe operation of engines used in machinery and plant. One important way to measure the combustion properties of a fuel is by its hydrogen content. The measurement of hydrogen content is widely used for the characterisation of aviation fuel but with the increasing costs of all fuels and the greater incentives for fuel adulteration, this test is increasingly being adopted for non-aviation applications. Our benchtop NMR analyser MQC-23 system is widely used for the measurement of hydrogen in fuels in accordance with ASTM D7171-05.

    By Oxford Instruments plc based in Abingdon, UNITED KINGDOM.

  • Catalyst Monitoring Services

    Catalyst monitoring services use periodic performance testing and lab analysis to track the condition of newly installed catalyst. The goal is to extend the life of the catalyst and it begins by establishing a relationship between operating hours and the catalyst’s condition and performance. Testing and analytical services reveal any decline in performance, direct catalyst maintenance services such as chemical washing, and provide a basis for estimating catalyst life. The scope of catalyst monitoring is scaled to the size of the installation – from a single reciprocating engine with one catalyst element, all the way up to a plant with multiple combustion turbines each having hundreds of catalyst elements. For more visit: www.emerachem.com/catalystmonitoring

    By EmeraChem based in Knoxville, TENNESSEE (USA).

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