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condition monitoring equipment Applications

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    Machine condition monitoring for labs & services

    Overview

    Machine condition monitoring using oil analysis is widely practiced by virtually every segment of modern industry that maintains large, expensive, oil-lubricated machines. In many cases, especially in smaller plants or enterprises, samples are sent to commercial oil analysis laboratories that can help monitor machinery health.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for off-highway heavy equipment

    Overview

    Machine Condition Monitoring based on oil analysis has become an important, if not mandatory, maintenance practice for the construction, mining, and agricultural industries. Equipment in these industries are frequently exposed to severe environmental and working conditions. An effective oil analysis program will keep important assets in operation by reducing unexpected failures and costly unscheduled downtime.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for municipalities

    Overview

    Cities and towns are often responsible for maintaining critical assets such as water and wastewater treatment facilities and power generation plants. Oil analysis on this critical equipment as part of a robust maintenance program is a very cost effective way of failure avoidance. Additionally, greater emphasis on environmental conservation and a focus on delivering critical services while operating under reduced budgets leads municipalities to activate these programs. Spectro oil analysis solutions are used by many municipalities to monitor treatment plant gearboxes and backup diesel generators, and avoid costly lubrication mixups.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for lubricant & additive manufacturers

    Overview

    Many large oil companies are Spectro Scientific customers because they employ oil analysis not only to monitor their own equipment in refineries, tankers, and pipelines, but they monitor their own blended lubricant products and also frequently provide oil analysis services to customers who buy their lubricants. Many industrial and transportation companies receive oil analysis services from their lubricant supplier.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for biofuels

    Overview

    The use of ethanol as a gasoline additive has increased dramatically over the past few years and will likely continue to increase. For fuel blenders, this means an added challenge to avoid an incorrect blend that could lead to regulatory fines, loss of customer confidence and damage to equipment. A quick on-site analysis with a portable mid-infrared based analyzer, such as the InfraCal 2 Ethanol Blend Analyzer shown in the photo, can help fuel blenders quickly flag out-of-spec product and ensure the final blend meets specifications.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for power generation

    Power plants are expected to operate 24 hours per day, 7 days per week. Downtime and equipment derating (when a generator fails to deliver power at its rated capacity) can cost a power plant thousands of dollars per hour. The cost of replacing failed equipment is also extremely high. Vibration analysis by itself is not enough to anticipate catastrophic failures. Oil analysis is often able to detect problems at a much earlier stage than vibration analysis. This is why more and more power plants are bringing oil analysis capabilities in house.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for oil & gas

    Overview

    The business of exploration, transportation and refining of oil and gas involves heavy equipment and transportation at each step - equipment that is costly to maintain and to repair. A proper condition based maintenance program enabled predictive maintenance, saving time, money and preventing costly downtime.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for military & aerospace

    Overview

    Machine condition monitoring based on oil analysis has become an essential maintenance practice of military organizations throughout the world. An effective oil analysis program will keep important military assets such as planes, ships, tanks, trucks, and any other oil-wetted machinery in operation by reducing unexpected failures and costly unscheduled downtime. Mission readiness of military equipment is paramount, and proper maintenance can also decrease the long-term expense by minimizing replacement costs and anticipating problems. With cutting-edge technology for laboratory and field analysis, Spectro Scientific can help ensure that military forces are always ready to move.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Infrared Sources for Capnography

    Capnography is the monitoring of the concentration or partial pressure of carbon dioxide (CO2) in the respiratory gases. The CO2 concentration during a single breath is measured in a high temporal resolution to monitor the condition of the lungs.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

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    Shredders and crushers for LCD monitor recycling

    According to initial estimates, in Germany about three million LCD monitors will be recycled in the year 2016. However, they often still have backlighting containing mercury and therefore have to be classified as “hazardous waste” in accordance with the German General Administrative Regulation (AVV) and registered in compliance with the German Electrical and Electronic Equipment Act (Elektro G) under category 3. Whereby special conditions must ensure that no risk arises from the mercury for the environment or for humans. However, because of a lack of suitable automated procedures for the recycling of LCD monitors, it was to date only possible to dissemble the appliances laboriously by hand, with the ensuing health dangers for the workers.

    By Erdwich Zerkleinerungssysteme GmbH based in Igling, GERMANY.

  • Monitor Dredging Slurry Flow

    Thousands of dredges are operated to maintain navigation channels in our rivers, lakes and harbours and to mine sand and gravel for the construction industry. Managing and optimizing production from a dredge requires continuous monitoring of pipeline pressure, vacuum and slurry velocity. The operating conditions are extremely harsh and any sensing components in contact with the abrasive slurry can be damaged. But dredge operators need accurate real-time flow information to properly manage production so equipment manufacturers have been seeking innovative monitoring solutions...

    By Greyline Instruments Inc. based in Long Sault, ONTARIO (CANADA).

  • Filtration for Flue Gas Analysis and CEMS

    Three Steps of CEMS: 1st Step: Gas Sampling 2nd Step: Gas conditioning and treatment 3rd Step: Measurement/Calibration In first step, the function is to get sample gas and forward to 2nd step for treatment. During this step, it cannot block the probes and cannot result condensation of moisture. So a filter online back flushing should be equipped in this part. The filters to be used: 1, Filter is used to ensure the stability of system and reduce the maintenance 2, Filtration Grade: usually 2 or 3 micron 3, Temp. is around 0-180 deg C 4, Back flushing gas is heated, impulse flushing 5, Filter Material: Titanium Sintered, SS316L Sintered, PTFE sintered, Ceramic Membrane and so on 2nd Step Gas Treatment: #11;The coarse filters and the liquid particle filters The coarse and fine cartridge can filter the small particles in the gas and acid aerosol things to better protect the instruments. The micron can be 0.1micron, filtration rate can be up to 99.99%, two layers can be 99.9999%

    By Shanghai CMI Environmental Technology Co.,Ltd. based in Shanghai , CHINA.

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    Air sampling & monitoring systems for occupational health & safety industry

    HI-Q considers the responsibility for worker health and safety to be of paramount importance. This is a responsibility that requires good documentation of facts. Many studies are conducted to evaluate workplace health and safety conditions as they relate to workers exposure to radiation, chemicals, and biological hazards during the normal work day. HI-Qs wide line of air sampling equipment, systems and accessories are used in the monitoring then documentation of these workplaces.

    By HI-Q Environmental Products Company based in San Diego, CALIFORNIA (USA).

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