The nature of steel manufacturing processes places severe limitations on the monitoring methods that can be used. Aggressive environments combined with high levels of particulates and gases make the choice very limited.
Cooper Environmental's Xact® 640 has the unique ability to generate high time resolution metals measurement in stacks. This unique capability has the potential to qualify as a substitution for the combination of a Hg/ PM CEMs application as well as the potential for a pollution control system feedback loop that could result in the reduction of pollution control consumables. Our systems have been site certified for compliance measurements at hazardous waste incinerator and secondary lead smelter sites.
The Xact® 625i combined with ADAPT software creates the industry's most powerful tool for high time resolution detection of airborne metals. The Xact® 625i measures trace metals at very low detection limits at time resolutions down to 15 minutes. The ADAPT package captures corresponding wind speed and wind direction data, then seamlessly integrates the measurements into wind regression analyses available at the touch of a button. This creates the most single most powerful fence line/ source identification...
The Opsis monitoring solution in aluminium smelters is based on either DOAS or laser diode technique. The on-line, open-path systems are used for monitoring HF and sulphur dioxide in potrooms, in fence-line applications and in continuous emissions monitoring. Opsis has long experience of monitoring in aluminium smelters.
Steel mills include a multitude of activities that generate gaseous emissions. Besides continuous emissions stack monitoring, the applications in a steel mill also include process mesaurements that provides important data to the operators in order to optimize the steel making process.
A large pharmaceutical plant runs a Thermal Oxidiser on plant to incinerate their solvent-containing gas streams before emission. When the oxidiser is offline, then the plant must monitor the release of solvent to the atmosphere. A ProtIR 204C fixed monitoring system was installed that continually measures 24 plant solvents, including Acetone, Cyclohexane, DCM, DMF, IPA, MIBK, Toluene and THF. Given the high levels that are possible, the system has an active dilution system, reducing the concentration of the...
Continuous monitoring of HF concentration in aluminum smelters is a key issue for optimization of aluminum production. Continuous gas analyzers support the steel industry by helping facilities optimize processes and reduce expenses.
STEEL INDUSTRY: Conducted particulate testing and continuous emission monitoring of a rod mill exhaust stack. In addition, testing was performed to determine emissions associated with a slow cooling pen associated with ball mill production.