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cooling tower system Applications

  • Water treatment for cooling towers

    Controlling and preventing the growth of microorganisms in a cooling tower is extremely important and required to keep the system running at optimal levels. The presence of microorganisms will cause the system to breakdown and decreases the efficiency of the heat transfer. Typically oxidizing biocides such as chlorine and bromine have been used to treat cooling water. Unfortunately these chemicals are highly reactive with other chemicals and microbiological species found in the water. Chlorine dioxide however is very non-reactive to other compounds found in the water and retains biocidal efficacy. Likewise it is also a superior chemical for removing the biofilm, which leads to the most predominant problems that all cooling towers face.

    By Applied Oxidation LLC based in Chattanooga, TENNESSEE (USA).

  • Cooling Towers and Process Water System Cleaning Applications Using Hydrogen Peroxide

    The unique properties of hydrogen peroxide (H2O2) make it a good technology for keeping cooling loops, process water loops and heat exchangers clean from fouling that can occur due to various contaminants in the water. Hydrogen peroxide works well in removing organic fouling on surfaces through mechanical means and in specific applications through biocidal mechanisms. Hydrogen peroxide can be used in a shock treatment mode where it is fed based on a timer set-up. It can also be used occasionally at higher concentrations for maintenance cleaning purposes of fouled heat exchangers, cooling water loops and process water loops. Performing an occasional shock cleaning of a heat exchanger with hydrogen peroxide can remove buildup from surfaces and can result in improved heat transfer efficiency. By removing surface fouling, hydrogen peroxide may also improve the efficiency of other biocides such as bleach, bromine and non-oxidizers.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).


    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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    Cooling & Drinkingwater: ATP monitoring of biomass growth in waters

    Monitoring Biomass in (Cooling Tower) Waters through ATP monitoring

    The TOXcontrol can be used for ATP monitoring. Currently our company is doing research for further developments for this application on the TOXcontrol.

    Monitoring the microbial population of cooling towers is necessary in order to maintain the proper operation of the system. Conventional methods for monitoring microbial populations work by culturing microorganisms, a time-consuming procedure that requires days or even weeks of incubation before the results are known. Biofouling can be well-advanced before treatment begins. In addition, it is believed that this technique does not detect the full range of microbial life present in cooling systems.

    By microLAN On-line Biomonitoring Systems based in Waalwijk, NETHERLANDS.

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    Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

    Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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