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corrosion control Applications

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    Corrosion control for the mining industry

    By InduMar Products, Inc. based in Houston, TEXAS (USA).

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    Corrosion control for paper mills

    By InduMar Products, Inc. based in Houston, TEXAS (USA).

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    Control corrosion for power plants

    By InduMar Products, Inc. based in Houston, TEXAS (USA).

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    Corrosion Control in water for municipal drinking water

    Carus products are used for the control of corrosion and discolored water in many municipalities

    By Carus Corporation based in Peru, ILLINOIS (USA).

  • Headworks Odor and Corrosion Control Using Hydrogen Peroxide

    Hydrogen Peroxide typically controls odors and corrosion at treatment plant headworks by direct oxidation of hydrogen sulfide (H2S) within the wastewater. In the direct oxidation mode, H2O2 is applied to the wastewater 5-30 minutes prior to the point where the odors are being released, generally as the wastewater line enters the plant boundary. The efficiency of hydrogen peroxide treatment depends upon the available reaction time, the level of iron in the wastewater (reaction catalyst), wastewater pH and temperature, and the initial and target levels of H2S odor. Under optimal conditions, effective dose ratios are 1.2 - 1.5 parts H2O2 per part dissolved sulfide, and can be reliably estimated through beaker tests. H2O2 + H2S → S0 + 2H2O Frequently, control of odors through the primary clarifiers is wanted. In such case, the mechanism of control is both direct oxidation of H2S (as it rises from the solids blanket), and prevention of odor generation (by supplying dissolved oxygen). Control is typically achieved with a booster dose of 1-2 mg/L H2O2 added to the clarifier influent. Higher doses or alternate modes of addition may be required in cases where: 1) hydraulic retention times are > 2-3 hours; 2) solids blanket depths are > 1-2 feet; 3) soluble BOD levels are > 200-300 mg/L; or 4) waste activated sludge is co-settled with the primary solids. 2H2O2 → O2 + 2H2O

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Waste water treatment plants Air quality control by TRS MEDOR

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. At the entrance of the waste water plants, where the waste water arrives, strongly smelling and polluted air is captured and neutralised by a chemical cleaning process called ‘’Stripping’’. The correct amount of chemical products needed to neutralise the polluted air has to be calculated.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Air Pollution Control Solution for the HCl, HF, and Halides

    The severity of these contaminants requires the most advanced removal and treatment technologies. Macrotek has extensive experience in designing systems that will meet and exceed customers` requirements and regulations. In addition, the corrosive nature of these gases requires specific consideration for material selection.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

  • Gravity Main Sulfide Odor Control with Hydrogen Peroxide

    Gravity main sewer systems include major trunk lines and the tributaries that feed them. Hydrogen sulfide (H2S) odor builds up in the collections system as the flows collect from upstream reaches and become larger, deeper and more septic (oxygen depleted) in the downstream reaches more near to the wastewater treatment plant. In general, most of the more significant hydrogen sulfide odor and corrosion control problems occur in the major trunk systems segments conveying flow to the plant. Therefore, selection of sulfide treatment for gravity systems has several options depending mainly on: Duration of control required Degree of septicity (oxygen depletion) Location of target control points or "hot spots" Location of available dosing points upstream of "hot spots" Availability of civil infrastructure and utilities Sensitivity to hazardous chemicals

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Force Main Systems Sulfide Odor Control with Hydrogen Peroxide

    Force main systems are typically high sulfide odor generators due to septicity conditions related to full pipe flow and a greater anaerobic slime layer (biofilm) thickness. Primary factors that influence sulfide loading generation in a force main include sewage temperature, BOD, retention time, pipe size and flow. Gaseous hydrogen sulfide (H2S) release at the force main discharge is usually the main concern related to odor and corrosion control needs; however, corrosion problems within the pipe can be of a concern (e.g. "crown cutting") at locations where air pockets can lead to concentrated H2S gas build up. Some basic considerations for assessing an appropriate sulfide odor treatment method for force main systems include: Retention time / duration of control Pump station type / cycling (e.g. vfd; start/stop, etc). Force main injection tap points, if any (e.g. air relief valves) Existence of intermediate re-lift stations or in series pump stations Manifold force main systems

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Waste water treatment plants Air quality control by TRS MEDOR Online Odor Monitoring

    ontext & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. Odors are very distinct air contaminants as they generate nuisances. The factors playing a role in the determination of odor annoyance are: odor concentration and intensity, frequency, appreciation, duration, synergy and location. CHROMATOTEC® proposes an automatic solution to well identify the origin and the level of odors.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Ethanol and Biofuels

    Controlling the VOCs and CO emissions produced in the feed dryers (wet and dry milling), coupled with the particulate matter being introduced and the need for the reduction of NOx are just the start of having a successful abatement solution. The challenges of smooth pressure control that reduces dryer fluctuations and plug resistant media that lessen the frequency of bake-outs are also part of a successful abatement system and we have the solutions. Our engineered oxidation systems provide reliable performance with minimal maintenance requirements. Externally accessible valve bearings and other critical components are kept out of the corrosive moisture-laden streams extending the life of the equipment and facilitate maintenance intervals. Our simple oxidizer designs control your emissions with minimal facility intervention and allow us to provide you with reliable and dependable equipment.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Continuous emissions monitoring for chemical industry

    Process control and emissions monitoring in a chemical plant is a challenge due to corrosive gases, high dust load, and high temperatures. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for cement industry

    Process control and emissions monitoring in cement plants, can be a challenge due to the dusty and corrosive environment. OPSIS provides an accurate system that will operate with high performance and a minimum of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Waste water treatment plants Personnel Safety & H2S filter management

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. As a result of the confinement of the waste water stations, toxic components such as H2S and Methylmercaptan increased. Safety of employees on such working sites has therefore become of major problem. To fight this hazardous pollution, air filtering systems have been installed. For the station managers, personal safety coupled with the need for constant air quality control and filter change has been a heavy task.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Continuous emissions monitoring for CO2 capture

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3 and CO2. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3.

    By Opsis AB based in Furulund, SWEDEN.

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    Air filtration and gas purification solutions for industries

    Within the industrial sector there are specific installations which should pay maximum attention to the protection of their control rooms against corrosion. This is because their activities generate highly corrosive gasses which need to be eliminated in case they affect the functioning of critical electrical equipment. This corrosion compromises the efficiency and safety and can affect the production process itself.

    By Bioconservacion SA based in Barcelona, SPAIN.

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