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corrosion monitor Applications

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    Marine monitoring solutions for the SO2/CO2/NOx monitoring

    Process control of a SO2 scrubber on a ship is a challenge due to wet and corrosive gases. In such environment, extractive gas sampling systems require high levels of maintenance in order to operate correctly. OPSIS monitoring system solves this by using an optical, non-contact, cross-duct technique. A light beam is sent across the duct or stack to be measured, and the captured light is sent through an optical fibre cable to an analyser. The analyser measures SO2, CO2 and NOx concentrations using UV and IR absorption, approved reference methods.

    By Opsis AB based in Furulund, SWEDEN.

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    Process monitoring solutions for O2 oxygen monitoring

    OPSIS EEx Zone 1 and 2 certified monitoring equipment meets the demands for monitoring in harsh areas with a high amount of corrosive gaseous compounds. OPSIS offers two monitoring solutions, TDL (Tuneable Laser Diode) technology with ER060L-EEx emitter and receiver set, for harsh installations, and OPSIS O2000 oxygen monitor. The most suitable technique is used for the application at hand.

    By Opsis AB based in Furulund, SWEDEN.

  • Moisture Monitoring for Liquid Benzene Feed Stock

    Moisture needs to be measured in feed stock gases in the manufacture of polymers . For example, pre-dried benzene is fed in to a reactor containing hydrochloric acid – if the dryers are not operating properly moisture in the benzene promotes acid corrosion of the reactor and process lines. Several processes require water concentrations of specific values to optimise efficiency and yield; in such cases more sophisticated instruments are required.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • Pipeline Monitoring Systems for Health Monitoring

    Pipeline management presents challenges that are quite unique. Their long length, high value, high risk and often difficult access conditions require continuous monitoring as well as an optimization of maintenance interventions. The main concern for pipeline owners comes from possible leakages that can have a severe impact on the environment and put the pipeline out of service for repair. Leakages can have different causes, including excessive deformations caused by earthquakes, landslides or collisions mobile objects, corrosion, wear, material flaws or third party intrusion.

    By Roctest - part of Nova Metrix LLC based in Saint-Lambert, QUEBEC (CANADA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Waste water treatment plants Air quality control by TRS MEDOR Online Odor Monitoring

    ontext & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. Odors are very distinct air contaminants as they generate nuisances. The factors playing a role in the determination of odor annoyance are: odor concentration and intensity, frequency, appreciation, duration, synergy and location. CHROMATOTEC® proposes an automatic solution to well identify the origin and the level of odors.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Tunnel solutions for the gaseous pollutants

    The TunnelTech 200 series are primarily gas monitors with optional Visibility capability. Most use Infra-red absorption technology to monitor gaseous pollutants and those with a visibility channel use optical attenuation for that application. All TunnelTech 200 analysers except the TunnelTech 205 use the same rugged corrosion resistant enclosures and have an optional Data Display unit. As there is only one moving part so reliability levels are very high and maintenance levels very low.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Monitoring once through cooling water

    The Situation

    Power plants and paper mills use service water loops and mill water loops respectively for the cooling of lubricating, hydraulic, turbine and transformer oil.  These cooling systems feature large, recirculating volumes of water which are treated with biocides, dispersants, and corrosion inhibitors. By comparison, refineries often use once through cooling water systems. The cooling water is taken from lakes, rivers, or the ocean and circulated once through the plant to cool processes. Large volumes of water are used to keep the return water temperature low enough to prevent adverse effects on the environment.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Continuous emissions monitoring for chemical industry

    Process control and emissions monitoring in a chemical plant is a challenge due to corrosive gases, high dust load, and high temperatures. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

  • Moisture Monitoring for Nuclear Reactors

    The Advanced Gas Cooled Reactor uses carbon dioxide gas to transfer heat from the nuclear fission core to the water boiler for steam generation. The moisture content needs to be monitored to avoid corrosion damage, and continuous moisture monitoring acts as a boiler leak detector or bulk moisture meter.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

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    Waste water treatment plants Personnel Safety & H2S filter management

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. As a result of the confinement of the waste water stations, toxic components such as H2S and Methylmercaptan increased. Safety of employees on such working sites has therefore become of major problem. To fight this hazardous pollution, air filtering systems have been installed. For the station managers, personal safety coupled with the need for constant air quality control and filter change has been a heavy task.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Waste water treatment plants Screening area: stripping

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. To ensure the safety of operatives in the screening building/area of waste water treatment works an H2S analyzer has been installed in the main building to complement the protection provided by individual monitors. Chromatographic measurements show that other sulfurous compounds including Methylmercaptans are present in the air in addition to H2S.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Waste water treatment plants Air quality control by TRS MEDOR

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. At the entrance of the waste water plants, where the waste water arrives, strongly smelling and polluted air is captured and neutralised by a chemical cleaning process called ‘’Stripping’’. The correct amount of chemical products needed to neutralise the polluted air has to be calculated.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Flow meters for the general research flow solutions

    Our instruments are widely used by original equipment manufacturers of gas chromatographs, mixing and blending systems and other pieces of analytical equipment. The mulitple gas capability and wide choice of flow controlllers-for high pressure, very low flows and corrosive gases-offer customers excellent application flexibility.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Continuous emissions monitoring for cement industry

    Process control and emissions monitoring in cement plants, can be a challenge due to the dusty and corrosive environment. OPSIS provides an accurate system that will operate with high performance and a minimum of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for sulphuric acid production plants

    The process control of a sulphuric acid plant needs good and reliable detection of gas phase sulphur dioxide (SO2). To measure SO2 is a challenge due to the corrosive environment and high concentration of SO2. Several places in the process needs to be monitored and to transport the sample gas is difficult. A large dynamic range is needed as the SO2 concentration can vary between 15% volume and a few mg/m3. Most systems installed need a lot of maintenance, sometimes as often as every day.

    By Opsis AB based in Furulund, SWEDEN.

  • Moisture Monitoring for Instrument Air & Compressor Systems

    The presence of humidity in a blanketing gas for sensitive instruments can cause corrosion problems, rapid changes incalibration and loss of sensitivity. The presence of oil contamination in compressors can cause similar problems.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • Incineration Industry Emissions Monitoring & Analysis

    Monitoring of emissions from incinerators is a demanding application for Continuous Emission Monitoring Systems. The emissions produced are highly corrosive, some of the gases are soluble and, because the waste being burnt is constantly changing, the resulting stack gas temperature varies widely.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Cement & Lime Industry Emissions Analysis & Monitoring

    A key issue in the measurement of the products of combustion in Cement and Lime industries is the high levels of particulates. The Procal 2000 in situ analyser`s heated probe option is especially suited to this industry as it efficiently deals with variations in process temperature, keeping the probe above the sample dew point and safe from corrosive condensate.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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