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corrosion testing Applications

  • Headworks Odor and Corrosion Control Using Hydrogen Peroxide

    Hydrogen Peroxide typically controls odors and corrosion at treatment plant headworks by direct oxidation of hydrogen sulfide (H2S) within the wastewater. In the direct oxidation mode, H2O2 is applied to the wastewater 5-30 minutes prior to the point where the odors are being released, generally as the wastewater line enters the plant boundary. The efficiency of hydrogen peroxide treatment depends upon the available reaction time, the level of iron in the wastewater (reaction catalyst), wastewater pH and temperature, and the initial and target levels of H2S odor. Under optimal conditions, effective dose ratios are 1.2 - 1.5 parts H2O2 per part dissolved sulfide, and can be reliably estimated through beaker tests. H2O2 + H2S → S0 + 2H2O Frequently, control of odors through the primary clarifiers is wanted. In such case, the mechanism of control is both direct oxidation of H2S (as it rises from the solids blanket), and prevention of odor generation (by supplying dissolved oxygen). Control is typically achieved with a booster dose of 1-2 mg/L H2O2 added to the clarifier influent. Higher doses or alternate modes of addition may be required in cases where: 1) hydraulic retention times are > 2-3 hours; 2) solids blanket depths are > 1-2 feet; 3) soluble BOD levels are > 200-300 mg/L; or 4) waste activated sludge is co-settled with the primary solids. 2H2O2 → O2 + 2H2O

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Monitoring Raw Water Intake

    The Situation: Hydrocarbons in water intake used for municipal drinking water and desalination systems are commonly limited to 1 part per million. Problem: Naturally occurring organics in raw water are typically treated with chemicals. Total Organic Carbon (TOC) analyzers in the water treatment system can alert technicians when some type of organic material is present but cannot differentiate between natural organics, such as algae or leaves and hydrocarbons. Solution: A fluorescence monitor can be configured for sensitivity to hydrocarbons, with no significant response to other organics. The TD-4100XDC has the highest sensitivity to hydrocarbons in raw water, has a low cost of ownership, and can be modified with Teflon, Monel, and other corrosion resistant materials for sea water environments. Please visit http://www.oilinwatermonitors.com/applications-2/raw-water-intake for more information about this application.

    By Turner Designs Hydrocarbon Instruments, Inc. based in Fresno, CALIFORNIA (USA).

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    Boiler Water Testing / Cooling Tower Water Testing

    Boilers and cooling towers share two major water related problems: deposits and corrosion. As steam is generated by a boiler or water evaporating from a cooling tower, dissolved minerals are left behind, increasing the concentration of these minerals. Additional minerals are introduced via the water added to makeup the water lost to steam/evaporation. Eventually, the minerals reach a level (or cycle) of concentration that will cause either loss of efficiency due to scale or damage from corrosion. This level can be determined by the Ryznar or Langlier indices and correlated to a conductivity or TDS range. Most people recognize problems associated with corrosion. Effects from scale deposits, however, are equally important. For example, as little as 1/8` of scale can reduce the efficiency of a boiler by 18% or a cooling tower heat exchanger by 40%!

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Flow meters for the semiconductor processing

    From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Flow meters for the process control & manufacturing

    Sierra`s mass flow meters and controllers are widely used in the process control and manufacturing industries. From bulk gas delivery to cleaning to purging operations, Sierra`s mass flow meters and controllers offer the simplicity and robustness demanded in these applications. Our ability to handle corrosive gases, high flow rates and multiple gases with the same unit makes Sierra`s mass flow meters and controllers a tool-makers choice.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

  • Microbial testing for metalworking fluids industry

    Microbial Contamination Results in Less than 5 minutes! Microbial growth in metalworking fluids presents a major problem. Storage tanks, recirculation lines, filters, and other equipment can become fouled through microbial proliferation and metabolic activity, which results in a myriad of problems. These problems include compromised product quality from microbially influenced corrosion (MIC), equipment and filter plugging, and health risks from bioaerosols. The best solution to these problems is early detection and treatment. Rapid detection is now possible through LuminUltra’s Quench-Gone Organic Modified (QGO-M) ATP test kit. This advanced test kit provides the user with an accurate measure of total microbial content in any metalworking fluid in less than 5 minutes.

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

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    Waste water treatment plants Air quality control by TRS MEDOR

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. At the entrance of the waste water plants, where the waste water arrives, strongly smelling and polluted air is captured and neutralised by a chemical cleaning process called ‘’Stripping’’. The correct amount of chemical products needed to neutralise the polluted air has to be calculated.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Waste water treatment plants Personnel Safety & H2S filter management

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. As a result of the confinement of the waste water stations, toxic components such as H2S and Methylmercaptan increased. Safety of employees on such working sites has therefore become of major problem. To fight this hazardous pollution, air filtering systems have been installed. For the station managers, personal safety coupled with the need for constant air quality control and filter change has been a heavy task.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Waste water treatment plants Screening area: stripping

    Context & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. To ensure the safety of operatives in the screening building/area of waste water treatment works an H2S analyzer has been installed in the main building to complement the protection provided by individual monitors. Chromatographic measurements show that other sulfurous compounds including Methylmercaptans are present in the air in addition to H2S.

    By Chromatotec Group based in Val de Virvée, FRANCE.

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    Flow meters for the general research flow solutions

    Our instruments are widely used by original equipment manufacturers of gas chromatographs, mixing and blending systems and other pieces of analytical equipment. The mulitple gas capability and wide choice of flow controlllers-for high pressure, very low flows and corrosive gases-offer customers excellent application flexibility.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Waste water treatment plants Air quality control by TRS MEDOR Online Odor Monitoring

    ontext & Challenges Globally, the wastewater treatment is the first public health issue. Urban development leads to urbanization near waste water treatment plant and extension of sewerage network. These aspects induce to an augmentation of sulfur compounds (H2S, mercaptans and sulfides) which are very corrosive, odorant and toxic. To monitor this compounds online CHROMATOTEC® offers high meteorological solutions. Odors are very distinct air contaminants as they generate nuisances. The factors playing a role in the determination of odor annoyance are: odor concentration and intensity, frequency, appreciation, duration, synergy and location. CHROMATOTEC® proposes an automatic solution to well identify the origin and the level of odors.

    By Chromatotec Group based in Val de Virvée, FRANCE.

  • Moisture Monitoring for Liquid Benzene Feed Stock

    Moisture needs to be measured in feed stock gases in the manufacture of polymers . For example, pre-dried benzene is fed in to a reactor containing hydrochloric acid – if the dryers are not operating properly moisture in the benzene promotes acid corrosion of the reactor and process lines. Several processes require water concentrations of specific values to optimise efficiency and yield; in such cases more sophisticated instruments are required.

    By Moisture Control & Measurement Ltd based in Wetherby, UNITED KINGDOM.

  • Microbial testing for liquid fuel handling sector

    On-the-spot measurement of total microorganisms! fuel1Microbial growth in liquid hydrocarbon fuels and lubricants presents a major problem. Storage tanks, delivery systems, and filters can become fouled through microbial proliferation and metabolic activity, which results in a myriad of problems, including reduced product quality, storage system corrosion, and filter plugging. The best solution to this problem is early detection and treatment.

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

  • Microbial testing in cooling water system industry

    Superior reliability for superior control! Biocide treatments are essential to control microbiological growth in cooling systems. If not properly managed, the warm environments of cooling systems are ideal for the growth of microorganisms. As microorganism communities grow in cooling systems, they can attach to pipe walls and form biofilms. These biofilms pose serious risks, from human health risks like Legionnaire`s disease to reduced operating efficiency and eventually to equipment failure via microbiologically influenced corrosion (MIC).

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

  • Microbial testing in upstream oil & gas industry

    On-the-spot measurement of total microorganisms! Microbial growth can be a significant nuisance in the upstream oil and gas sector. Well drilling, completion and stimulation activities can introduce microbes into a producing formation. Microbes found in the near well bore of producing wells can impede inflow, corrode tubulars and pumps and sour the formation. At the surface, production problems associated with microbial infection include corrosion and fouling of wellheads, pipelines, heater treaters, separators and storage tanks and bullets. The best solution to these problems is early detection and treatment.

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

  • Pipeline Monitoring Systems for Health Monitoring

    Pipeline management presents challenges that are quite unique. Their long length, high value, high risk and often difficult access conditions require continuous monitoring as well as an optimization of maintenance interventions. The main concern for pipeline owners comes from possible leakages that can have a severe impact on the environment and put the pipeline out of service for repair. Leakages can have different causes, including excessive deformations caused by earthquakes, landslides or collisions mobile objects, corrosion, wear, material flaws or third party intrusion.

    By Roctest - part of Nova Metrix LLC based in Saint-Lambert, QUEBEC (CANADA).

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