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electronic waste Applications

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    Shredding and crushing systems for electronic waste

    For optimal processing of electronic waste, it is especially important to yield secondary raw materials that are as pure as possible. For this purpose Mercodor, with its rugged, compact precision cutters, has exactly the right solution.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Electronic scrap shredding for the electronic waste management industry

    One of the greatest challenges facing our society is the reclamation of valuable raw materials from electrical and electronic scrap. A global scrap volume exceeding 40 million tonnes a year – a figure forecast to double by 2025 – presents both a challenge and an opportunity. Since even in Germany only some 40% of scrap is currently fed into a waste management process, we may assume that the global rate of waste management is still substantially lower. With additional support from WEEE Directive legislation, this represents enormous growth potential for recycling companies in all consumer-oriented markets.

    By Erdwich Zerkleinerungssysteme GmbH based in Igling, GERMANY.

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    Waste Sorting - CRT Glass Sorting

    End of life TV sets and computer monitors require to be recycled to maximise the level of material recovery, and to meet the requirements of the EU WEEE Directive. CRT glass is the largest item by weight. However, because of the 2 different types of glass used in CRT manufacture, the glass fractions have to be sorted to achieve a separation of the 2 type of glass, i.e. panel glass sorted from funnel glass. X-TRACT separator is able to sort the panel glass from the funnel glass. It does it by comparing their different atomic densities, and analysing the data from the X-Rays using a bi-chromatic sensor system. X-TRACT is the first industrial application for any dry mechanical density sorting.

    By TOMRA Sorting GmbH. based in Mülheim-Kärlich, GERMANY.

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    Shredding of electronic waste with Mercodor equipment

    For optimal processing of electronic waste, it is especially important to yield secondary raw materials that are as pure as possible. For this purpose Mercodor, with its rugged, compact precision cutters, has exactly the right solution.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Recycling equipments for electronic waste recycling (WEEE)

    The content of WEEE (electrical and electronic waste) gives recyclers various initiatives for recycling. It contains hazardous substances, such as lead, mercury or certain flame retardants, as well as precious metals like gold and silver. In 2012 approx. 64,900.000 ton electronic goods where produced and 49.000.000 ton electrical and electronic waste (WEEE) was generated. As the amount of sold electronic goods rise, the amount of WEEE rises. It is vital that this waste is taken care of properly.

    By Eldan Recycling A/S based in Faaborg, DENMARK.

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    Very large waste gas volumes with low contaminant concentration

    The CTP desorption allows for an especially high concentration factor which, in turn, reduces the cost of ownership and permits an auto-thermal operation (additional burner switched off) even when the contaminant concentration is low.

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    Thermal waste gas purification of siliceous organic compounds

    The cleaning problem of the heat exchangers was solved. The contaminants were destroyed efficiently and economically while steam for the production process was generated at no additional cost.

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    Electronic scrap processing & shredding

    SSI manufactures shredders and automated systems to efficiently process all varieties of electronic scrap for recycling, reclamation and recovery. With many successful customers operating around the world, SSI has found the best electronics scrap processing system design philosophy is to employ machinery to separate commodities at the first point they become marketable, at the highest capacity possible, and refine high value materials after initial separation.

    By SSI Shredding Systems, Inc. based in Wilsonville, OREGON (USA).

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    Intelligent compliance solutions for electronics and medical devices

    Few industries face the mounting challenges and scrutiny of expanding environmental compliance requirements, ecological mandates, consumer expectations and NGO watch groups as much as electronics and medical device manufacturers. Even before the Sony PlayStation cadmium crisis, the entire supply chain has been inundated by an ever-expanding myriad of legislation, ranging from the EU Directives on waste electrical and electronic equipment (WEEE), the restriction of hazardous substances (RoHS) and the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH) to US legislation on conflict minerals. The depth and amount of information that suppliers must access, evaluate, compile, integrate and disclose is growing exponentially.

    By Verisk 3E based in Carlsbad, CALIFORNIA (USA).

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    EDXRF spectrometers for electronics (RoHS / WEEE) industry

    Compliance with the RoHS and WEEE directives

    The Energy Dispersive X-ray Fluorescence (ED-XRF) spectrometers offer efficient solutions for the analytical requirements of the determination of regulated substances in electrical and electronic equipment according to the European Directive RoHS (Restriction of Hazardous Substances in Electrical and Electronic Equipment) and WEEE (Waste Electrical and Electronic Equipment).

    By Xenemetrix Ltd. based in Migdal Haemek, ISRAEL.

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    Industrial air pollution control for the electronics and electrical industry

    The world`s appetite for electronic devices - from simple household appliances to sophisticated computers - has led to rapid growth of both these industries. Typically for the electronics industry, there are large waste gas streams (up to 400,000 Nm³/h) with relatively low concentrations of different solvents. The waste gases mainly occur in coating, cleaning and etching processes during the production of semiconductors, CDs/DVDs, Blue-ray discs, DVTs, TFT-LCD and plasma displays. The electronics industry has important standards to meet regarding environmental protection. CTP complies with these requirements: From zero emission goals, to installations on the roofs of production facilities.

  • Shredders for Electric and Electronic Equipment (WEEE) and Refrigerators

    Electric and electronic waste (WEEE), are coming from technology products such as home appliances (washing machines, vacuum cleaners), computers and tools. An economy based on the consumption such as today, provides a continuous increase of WEEE, and determines an increasing risk of dropping out in the environment or in landfills, with the consequences of pollution of soil, air, water and health human repercussions. These products should be handled properly and used for the differential recovery of the materials they are made of, such as copper, iron, steel, aluminum, glass, silver, thus avoiding a waste of resources that can be reused to build new equipment in addition to the environmental sustainability.

    By SA Eng Soluzioni per l`Ambiente based in San Donà di Piave, ITALY.

  • Oxygen Generating Systems for Waste Gas Treatment in the Semiconductor, PV and LED Industries

    Waste gas treatment is an often overlooked but important function of Semiconductor, PV and LED fabrication. Several serious accidents have taken place in factories where no abatement was installed. Even today waste treatment is often seen as a cost rather than a safety issue. There are three main reasons why waste gas treatment is installed in factories: health and safety, environmental factors, and quality control.

    By Oxygen Generating Systems Intl. (OGSI) based in North Tonawanda, NEW YORK (USA).

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    Particulate matter, halogens and aerosols

    Without CTP's innovative upstream systems, regenerative thermal oxidation would not be possible, which would render the waste gas purification cost-intensive and inefficient. Continuous burning off in the RTOs eliminates the deposits which periodically clog the ceramic honeycomb blocks.

  • Water quality monitoring for semiconductor industry

    Water is fundamental to the manufacturing process in a semiconductor facility. Electronic components are rinsed or washed several times during the producing process with ultrapure water (UPW) to remove residue. Continuous monitoring of organic constituents (TOC) on the influent city water assist with UPW production. Good quality waste streams for the manufacturing process can also be monitored for reuse potential.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

  • Industrial shredders for WEEE/cables industry

    Since 2003 in Europe, the professionals of the sector of the electric and electronic components must organize dies of recovery, recycling or valorization of their called worn products WEEE (Waste Electrical and Electronic Equipment). Before the evolution of the legislation, Préciméca proposes since 1998 a machine (range 01-02) for the treatment of electronic cards. Large electric household appliances (ranges 50-02, 14-02, 17-02) with the Small household products (14-02, 12-02) to the data-processing components, you will find at Préciméca the machine adapted to your needs.

    By Precimeca based in Toulouse, FRANCE.

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    Processing of LCD screens

    The safe extraction of valuable raw materials: robots automatically dismantle monitors containing mercury, while protecting workers’ health at the same time. According to initial projections, around three million LCD screens will be recycled in Germany in 2016. However, their backlighting system often contains mercury, which means they are classified as 'hazardous waste' in accordance with the EWC, and as 'Collection Group 3' in accordance with the Electrical and Electronic Appliance Law. They also contain valuable raw materials, such as metals and plastics, which have to be recovered in such a way, that the environment is not harmed. However, recycling specialists, Erdwich Zerkleinerungssysteme GmbH, have now developed an alternative: The company from Kaufering has developed an automatic processing system that enables mercury and other valuable raw materials to be easily extracted and recycled in an environmentally-friendly way.

    By Erdwich Zerkleinerungssysteme GmbH based in Igling, GERMANY.

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