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emissions control Applications

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    Odour & emission control for muncipal landfills

    Mechanical barriers that seal in odors, volatile organic compounds (VOCs), volatile nitrogen compounds (such as ammonia), volatile sulfur compounds (such as H2S) and, of course, fugitive dusts in municipal landfills.

    By Rusmar Inc. based in West Chester, PENNSYLVANIA (USA).

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    Emission control & air dedusting for calcination processes

    In calcination processes, solid intermediates and products are regularly handled in fine powder form. (ex: kaolin or metakaulin). There is a need to separate these very fine powders from the exhaust streams of calciners, fluid bed dryers or incinerators, often at critical temperature conditions 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

    Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

  • Emissions testing for engines

    Rich-burn engine exhaust, when uncontrolled, can have wide concentration ranges and both CO and NOX can fluctuate significantly. The on-board CO dilution system will automatically set-up for optimum testing, perfect for a rich burn engine. Lean-burn engines have different exhaust characteristics, but NO2 can make up a significant portion of the total NOX measurement. The 350 measures both NO and NO2 for proper lean-burn engine set-up. Due to high concentration, replaceable interference filters keep the sensors stable and your readings accurate. High exhaust pressures and heavy particulate loading are easily controlled with the special pressure relief valve (standard) on the engine probe configuration.

    By Testo Inc. based in Sparta, NEW JERSEY (USA).

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV based in Nazareth, BELGIUM.

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    Emission control & air dedusting for fuel oil boilers

    For PM emission control in high temperature exhaust streams, such as fuel oil boilers, usual dedusters such as bag filters are very maintenance demanding. Particularly, diesel and fuel particulates are very sticky and clog to filter elements, unless protection reagents are used. Flue gas cooling is also needed in front of the filter when temperatures are higher than 200 ºC. On the other hand, regular cyclones and multicyclones are frequently not able to reduce emissions to present emission limits.

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Continuous emissions monitoring for aluminium smelters

    Process control and emissions monitoring in an aluminium smelter is a challenge due to the high concentrations of HF. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for glass manufacturing

    Process control and emissions monitoring in a glass manufacturing plant is a challenge due to high temperature in the flue gas. The OPSIS DOAS system provides the glass industry with an accurate analyser that will operate with a minimum of maintenance. The OPSIS DOAS system is based on a non-contact method that uses an optical path to measure across the duct.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for brick plants

    Process control and emissions monitoring in a brick plant is a challenge due to the high concentrations of HF. The HF is generated in the process and gas phase HF can reach 50 mg/m3 or more. To use an extractive system in this environment will demand a lot of maintanence.

    By Opsis AB based in Furulund, SWEDEN.

  • Biomass Plant Emissions Monitoring (CEMS)

    Procal´s analysers are used extensively in reporting and control applications in modern Biomass plants. The flexible and reliable instruments form the heart of the systems, enabling CO, NO2, NO, SO2, H2O, CO2, O2, dust and velocity to be measured.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

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    Emissions Monitoring for Waste Incineration

    The in situ Opsis system is designed to meet the requirements from the new EC directive for monitoring stack emissions and for process control purposes in waste incinerators.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for chemical industry

    Process control and emissions monitoring in a chemical plant is a challenge due to corrosive gases, high dust load, and high temperatures. To use an extractive system in this environment will demand a lot of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

  • Nitric Acid Production Emissions Analysis

    The Procal 2000 emissions analyser measures Oxides of Nitrogen for process control purposes, typically upstream of the N2O abatement reactor where typical pressures can be as high as 10 barg.  The analyser can be supplied in both in situ and extractive configuration to suit customers’ requirements.

    By Procal - Parker Hannifin Corp based in Peterborough, UNITED KINGDOM.

  • Marine emissions monitoring

    In recent years, new regulations have been introduced governing emissions from ships. With the International Maritime Organization (IMO) adopting Annex VI of MARPOL designed to limit sulphur oxides (SOx), nitrous oxides (NOx) and particulate matter emissions, as well as introducing emission control areas (ECAs) to reduce emissions of those air pollutants further in designated sea areas, ship owners/operators can face hefty fines for failing to meet these new requirements on the “polluter pays” principle.

    By DynOptic Systems Ltd based in Brackley, UNITED KINGDOM.

  • Air Quality & Emission Management Issues

    • Development of documents substantiating the volumes of emissions of pollutants into the air from stationary sources for enterprises, organizations and private entrepreneurs; • Inventory of air pollutants emissions from stationary sources; • Preparing, maintenance support of documentation for receiving a Permit for Emissions of Pollutants into the Air from Stationary Sources (PEPASS) *, issued by the Departments of Environment and Natural Resources of the regional state administrations of Ukraine; • Development and registration of dust and gas cleaning equipment passports; • Monitoring of the dust and gas cleaning equipment effectiveness; • Quality control of the implementation of projects of Maximum Permissible Emissions (MPE); • Calculation of fees for environmental pollution (environmental tax) on the basis of amount of emission of pollutants into the air.

    By PP `Tehnologia O` based in Vinnytsia, UKRAINE.

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    Continuous emissions monitoring for cement industry

    Process control and emissions monitoring in cement plants, can be a challenge due to the dusty and corrosive environment. OPSIS provides an accurate system that will operate with high performance and a minimum of maintenance.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for mineral wool production

    Process control and emissions monitoring in a mineral wool plant is a challenge due to the presence of phenol and formaldehyde. To use an extractive system in this environment will demand a lot of maintenance. The OPSIS DOAS system is different and provides plants with an accurate analyser that will operate with a minimum of maintenance. The OPSIS DOAS system is based on a non-contact method using an optical measurement path that can operate across the duct.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for CO2 capture

    The process control of a CO2 capture plant needs good and reliable detection of gas phase NH3 and CO2. Measuring NH3 is a challenge due to the corrosive environment and high concentrations of NH3. Several places in the process needs to be monitored and to transport the sample is difficult. A large dynamic range is needed as the NH3 concentration can vary between 15% volume and a few mg/m3.

    By Opsis AB based in Furulund, SWEDEN.

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