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energy recovery system Applications

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    Biogas recovery

    Collect valuable biogas from anaerobic digestion systems with a GTI gas collection cover. In waste-to-energy projects, the collected biogas can be used as a renewable fuel to generate process heat or electricity, helping to offset energy costs.

    By Geomembrane Technologies Inc. (GTI) based in Fredericton, NEW BRUNSWICK (CANADA).

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    Air pollution control for the energy recovery industry

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

  • Biogas to Elecricity

    The range of supply of biogas to electricity solutions is from 10 kW to 1 MW. All the components of the solution are provided with matching capacities. It comprises the biogas digester system of the desired capacity, gas storage, biogas cleaning system to get rid of H2S from the gas, and the biogas genset. In the digester system, one may have a pre-digester or a feed mixing chamber or both. On the post-digester side, liquid from the slurry is separated and is recycled for feed preparation. It reduces the overall fresh water demand of the scheme. The digester itself may be temperature controlled and the input for the same could be given from heat recovery of the genset or from a solar heating system or from any other heat source as the case may be.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

    By De Nora Water Technologies based in Colmar, PENNSYLVANIA (USA).

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    Applications and Air Pollutants Removed in the Energy (Power) Industry

    Wet scrubbers and Wet electrostatic precipitators for removal of sulfur dioxide and trioxide, ash particulate, NOx and mercury from coal fired boilers. Sulfur dioxide, NOx and particulate from oil fired boilers and diesel engines. Ash particulate from Biomass boilers including Bagasse type. Complete scrubber systems for sulfur dioxide removal using lime, limestone to gypsum quality and all sodium, magnesium and potassium chemistry scrubbing solutions including ammonia for ammonium sulfate production. For gypsum production, complete air sparging oxidation systems are incorporated in the scrubbers along with all needed auxiliary equipment. Waste Heat Recovery options with Q-Sense direct contact heat exchanger technology.  

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • e-scrap recycling System

    PCB Boards and E-scrap Recycling Plant 3.Why buy MINGXIN's E waste(PCB) Recycling plant ? Get the metal separated from waste circuit board through crushing and air separation process. No incineration and pollution. compliance with EHS standard, no harmfulness to workers, eco-friendly solution for E waste recycling. The plant has 5 advantages: A. The coarse crush can grind baseplate and separate electronic component.. B. National Environment Protection Standard achieved. No dust leak and no secondary pollution . C. Low energy consumption but high production. D. High metal recovery rate which reaches 97%-99%. Metal content in on-metal powder is less than 1%. E. Patent number: ZL02247015.8

    By Jiangxi Mingxin Metallurgy Equipment Co.,Ltd. based in Shicheng County, CHINA.

  • High performance separation system for hydrotreating industry

    The key to optimizing a hydroprocessing unit is to maximize the life of the catalyst bed and increase energy efficiency of the furnaces. Our goal is to eliminate fouling of the catalyst bed by particles and aqueous fluids and the dissolved components within them as well as fouling of hydrogen recovery membranes and furnace-burner tips.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

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    Power Generation

    MEGTEC is actively involved in providing Power Generation solutions for many applications ranging from utilizing process heat recovery systems to utilization with boilers, to recovering and utilizing Ventilation Air Methane (VAM) from coal mines. MEGTEC has developed VAM processing technologies for either abatement only and in combination with energy recovery and utilization. MEGTEC’s proven technologies are destroying methane while generating high quality carbon credits, electricity for coal mines and heating for local communities and facilities.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Durable regenerative thermal oxidizer (RTO) technology is at the core of our systems. MEGTEC designs and engineers system solutions to meet your special requirements, ranging from energy-efficient treatment of dilute volatile organic compound (VOC) flows, such as tank ventilation, to demanding applications utilizing VOC energy for secondary heat recovery; for example, in the form of process streams. This can include pre- and tail gas treatment systems, and could handle hazardous components such as sulphurous or chlorinated hydrocarbons. For special requirements, we can offer FTO (flameless thermal oxidation) and we can design systems operating safely on oxygen contents below 5%.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

  • Scrap removal for printers, envelope manufacturers, paper converters and box plants

    For over 30 years Kernic has provided North American Printers, Envelope Manufactures, Paper Converters and Box Plants with energy efficient Trim & Scrap Removal Systems. As a designer and manufacture of complete fiber recovery systems, our high-quality equipment and exacting engineering standards deliver OneSource™ solution to your fibre recovery needs.

    By Kernic Systems Inc. based in Burlington, ONTARIO (CANADA).

  • Innovative pump technology for ship industry

    In shipbuilding, high standards of reliability as well as increasingly the energy efficiency of the systems are important prerequisites for the economical-technical overall evaluation in the technical procurement process. Ships as self-sufficient systems are particularly dependent on the reliable functioning of all installed components, including the pumps. They fulfil many tasks on board which are vital for the operation of the vessel: Delivery of ballast water and wastewater, boiler supply, condensate recovery, drive engine cooling and of course the reliable supply of fire fighting systems.

  • Desalination -Membrane Seawater Reverse Osmosis (SWRO)

    Aquatech is committed to being the leader in membrane technology with a focus on breaking barriers related to pretreatment, energy recovery, and overall water recovery. We are progressively making strides in optimizing the lifecycle cost and increasing the reliability of SWRO equipment installations. Our approach is to take complete responsibility of SWRO plant installations to ensure complete design integration….. from intake to outfall, Aquatech can take single point responsibility. • More than a decade of experience with SWRO desalination installations on four continents • Capability to design and execute integrated desalination projects on an EPC basis • Potable system design for Boron removal as per global standards • In-House programming capabilities lower overall start-up costs, improve reliability and ensure better plant availability • A dedicated Membrane Desalination Center of Excellence focused on the development of cutting edge solutions for large SWRO plants

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

  • Real-time In-situ Effluent Monitoring

    The UviLux BOD Indicator enables in-situ, real-time, reporting of BOD within both natural water systems and water processing plants. The monitor detects fluorescent proteins that are inherent within sewage and slurry and provides an output in BOD equivalent units. The principle behind the measurement is the excitation of Tryptophan-like fluorescence within UV wavelength band, which has been shown to correlate with both BOD and bacterial contamination. With complete flexibility of deployment methodology, the UviLux BOD Indicator can be applied to both water supply and water recovery processing plants. For water supply processing, the UviLux BOD Indicator can be applied at the front end to the water intake to provide alarm of any contaminated water entering the plant. Applications within Waste Water Treatment Works can include monitoring of effluent levels at the final outflow point (into rivers and coastal areas) as well as the primary, secondary & tertiary stages, the data potentially feeding into energy saving systems to optimise process performances. The CTG UviLux BOD Indicator in-situ fluorometer can also be used within pipe and channel networks to test for incidences of black water and grey water cross-over.

    By Chelsea Technologies Group based in West Molesey, UNITED KINGDOM.

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