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ethanol production Applications

  • Production of high-accuracy ethanol calibration gas

    Fast and highly accurate analyzer system was needed for ethanol calibration gas standards. Precisive`s OXS-3100-HC configured for ethanol gas was selected due to its sub-ppm repeatability and high stability.

    By MKS Instruments, Inc. based in Andover, MASSACHUSETTS (USA).

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    Gas analyzers and detectors for the ethanol processing

    Gas chromatographs and hydrocarbon analyzers can be key in adding value to the ethanol production process and protecting the environment from Volatile Organic Compound (VOC)emissions created during the process.

    By MOCON, Inc. - Baseline based in Lyons, COLORADO (USA).

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    Air pollution control for the ethanol/biodesel industry

    Renewable energy plants are expanding and developing at a significant rate in North America and throughout the world. In the United States, the Clean Air Act for reformulated gasoline (RFG) mandates a 2wt.% oxygen requirement, driving the demand for more production. Ethanol is the most viable additive because it is a clean-burning fuel produced from renewable, domestic biomass sources. However, the production of these fuels can result in unacceptable levels of volatile organic compounds (VOCs), carbon monoxide (CO), nitrogen oxides (NOx), particulate matter (PM) and hazardous air pollutants (HAPs), all regulated by environmental agencies.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Biological waste water treatment plants solutions for bio ethanol distilleries

    The waste (water) streams from the production of (bio) ethanol or ethanol spirits are generally very suitable for anaerobic treatment, due to their organic compounds.

    By HydroThane STP BV based in KC `s Hertogenbosch, NETHERLANDS.

  • Alternative Fuel Production

    Superior Boiler Works, Inc. led the way in Ethanol production in the USA with more installed firetube boilers in Ethanol plants than any other manufacturer. Ethanol requires the distillation of sugars into an alcohol fuel. Superior’s products are used to generate heat needed for the ethanol distillation processes, heating storage tanks as well as batch reactors. Additionally, Superior Boilers can be fitted with packaged burners which fire a variety of fuels from tallow to syngas to Hydrogen and most anything in between.

    By Superior Boiler Works, Inc. based in Hutchinson, KANSAS (USA).

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    Applications and Air Pollutants Removed in the Food Products Industry

    Complete line of dry and wet collectors for applications requiring removal of particulate from dryers, mixers, blenders and tanks. Odor control wet chemical scrubbers with liquid or gas phase oxidation chemistries and Bioscrubber systems to control odoriferous food products, ingredients and flavor emissions from processes and dryers including fish odors. Corn acidulation and starch processing acid and ethylene oxide emissions. Remove smoke house emissions and particulate, grease and odors from meat cookers and fryers. Ethanol emissions from baking ovens. Ammonia from refrigerant evacuation. Sodium hydroxide mists from CIP cleaning of tanks and equipment. Waste heat recovery and more. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Wastewater Treatment for the Bioenergy Industry

    The waste (water) streams from the production of (bio) ethanol or ethanol spirits are generally very suitable for anaerobic treatment, due to their organic compounds. 

    The effluent streams produced by the different production processes are influences by a great number of parameters such as, process design, milling process, type of raw material, etc. This requires special attention in the design of the treatment plant for this type of industry. 

    Typical streams from these industries that can be treated are, whole stillage, thin stillage, spent wash, vinasse and condensate from evaporator. The Upflow Anaerobic Sludge Blanket (UASB) process and the External Circulation Sludge Bed (ECSB) process from HydroThane are worldwide proven processes for the treatment of this type of waste water.

    By HydroThane STP BV based in KC `s Hertogenbosch, NETHERLANDS.

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