explosion hazard Applications

Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

By econ industries GmbH based in Starnberg, GERMANY.

One of the main hazards in a power station is a fire in a coal rich environment; the latter can often become an explosion with consequential damage to human life and capital equipment.

By Codel International Ltd based in Bakewell, UNITED KINGDOM.

CTP systems can be found in every leading production company: thanks to the experience and the expertise developed in partnership with our customers for processes with inconsistent waste gas volumes; varying concentrations of organic components; gases contaminated with aerosols. CTP has installed systems for waste gas streams ranging from 1,000 to 200,000 Nm³/h. CTP supplies this industry with mainly catalytic systems, regenerative thermal oxidisers (RTO) and adsorbers. As the flue gases in this industry are often explosive mixtures, CTP systems have to be completed with special safety conduits and filters to help reduce hazards during continued operation.

By Chemisch Thermische Prozesstechnik GmbH / CTP Air Pollution Control based in Graz, AUSTRIA.

The worse event that can befall on off shore oil rig is fire. The Model 125 is a smoke monitor designed to operate in hazardous areas, especially in oil rig air conditioning and ventilation ducts. The electronics are contained in an explosion proof container rated as EEX de II B T5; the sensing head uses fibre optic cables to transmit the near infra-red light to a reflector where it is returned to another fibre optic cable. The light level is then monitored by a photo-electric cell. The Model 125 gives an output in opacity which is transmitted to the rig safety systems.

By Codel International Ltd based in Bakewell, UNITED KINGDOM.

BioSolve Pinkwater eliminates fire and explosion hazard when sprayed directly onto a fuel/oil spill. Aggressive agitation with a course stream reduces volatilization and causes LEL readings to immediately decline, possibly registering “0.” Application of Pinkwater also facilitates roadway cleanup and elimination of hazardous oil sheen.

By The BioSolve Company based in Lexington, MASSACHUSETTS (USA).

Where protection from flash fire and explosive dust exposure is required, Arvind PRO1 products can help Saveprecious human lives. The mining environment creates a number of unique hazards including heat stress, greatly affecting operator motor skills and static electricity which could ignite an environment mixed with air and explosive mining dust.

By Arvind Limited based in Dist : Gandhinagar, INDIA.

Fast, accurate and reliable measurement of CH4. The extraction of coal releases methane gas, which can mix with the air in a mine to form a hazard due to its flammability. Ventilation with fresh air from the surface is used to dilute the methane and reduce the risk of explosion. Monitoring of the methane content of the stale air exiting the mine allows the amount of ventilation to be controlled. Although our sensors are not ATEX approved for use in potentially explosive atmospheres they are suitable for monitoring air containing methane concentrations below the lower explosive limit. Our OEM products can be built into equipment which is approved for use in the monitoring of mine exhaust gas and similar applications.

By Edinburgh Instruments Ltd based in Livingston, UNITED KINGDOM.

Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

Semiconductor manufacturing facilities employ a number of hazardous gases in their production processes. Whenever these gases are stored, distributed or used in manufacturing processes, there exists the potential for a hazardous condition. The primary hazards associated with these gases include fire, explosion, and contamination resulting in product loss or unscheduled preventative maintenance. These gases must be continuously monitored to ensure the health and safety of employees, to protect property, as well as to maintain regulatory compliance. Continuous gas monitoring in semiconductor facilities is a requirement of local and state regulations.

By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

Many industries are involved in coating products with solvent-borne materials and then employing ovens or dryers to remove the solvents from the finished product. The key hazard is an explosion from the build up of solvent vapors in the oven or dryer atmosphere. This buildup could occur by a malfunction in the production process such as: a sudden or improper amount of coating, a change in ventilation controls or excessive speed. In any of these cases, the concentration of flammable vapor has an opportunity to rise above safe levels, creating a potentially explosive mixture of vapor in air.

By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

The consequences of an industrial dust explosion or fire are unthinkable - worker injury, loss of life, property damage, business interruption, and irreversible environmental harm. Few companies realize how many diverse and common industrial applications produce combustible particulates, or where in their facilities this catastrophic threat is settling. What is a combustible dust? “A combustible particulate solid that presents a fire or deflagration hazard when suspended in air or other oxidizing medium over a range of concentrations, regardless of particle size or shape” – NFPA 654? High Risk Applications Metalwork (aluminum, magnesium, or titanium and others) – cutting, grinding, or finishing Ceramics – raw product handling and enamel spray Chemicals – material handling, crushing, grinding, roasters, kilns, and coolers Coal mining – material handling, de-dusting, drying, air cleaning Food (flour, sugar, and others) – mixing, grinding, blending, bagging, and packaging Foundry – sand handling, tumbling mills, abrasive cleaning, and shakeout Pharmaceutical – mixing, grinding, blending, bagging, and packaging Rubber – mixing, grinding, talc dusting, de-dusting, and batch-out rolls Woodwork – woodworking machines, sanding, waste conveying?

By DiversiTech Inc based in Montreal, QUEBEC (CANADA).