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flue gas Applications

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    Agitation and mixing solutions for flue gas desulfurization

    FGD (Flue Gas Desulfurization) involves the treatment of flue gas from coal fired power plants.  The main goal is to remove sulfur, particulates, and other chemicals such as mercury from the flue gas prior to environmental release.  Governmental regulations by the EPA put limits on the amount of impurities which can be released into the air.   The use of mixers to clean and scrub the flue gas is utilized to help power companies meet permitted limits on the release of controlled substances.

    By National Oilwell Varco based in Dayton, OHIO (USA).

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    Insitu Flue Gas Desulfurization - DeSOx Analyzer

    The Cerex UV3000P in-situ multi-gas analyzer for DeSOx, DeNOx, Ammonia Slip and general CEMs.

    By Cerex Monitoring Solutions, LLC. based in Atlanta, GEORGIA (US) (USA).

  • Solutions for mercury removal emissions from flue gas streams

    For the removal of mercury emissions from flue gas streams, Calgon Carbon`s specialty PAC products are proven industry performers. These industries include: Coal-fired electric power plants, Cement, Boilers.

    By Calgon Carbon Corporation based in Pittsburgh, PENNSYLVANIA (USA).

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    Hydrocyclones for flue gas desulfurization FGD power applications

    KREBS Flue Gas Desulfurization Cyclones: High capacity Krebs gMAX® cyclones for reagent preparation and gypsum dewatering in FGD systems. Our Hydrocyclones and Technequip Knife Gate valves are used in Power Plants around the world.

    By FLSmidth KREBS based in Tucson, ARIZONA (USA).

  • Filtration for Flue Gas Analysis and CEMS

    Three Steps of CEMS: 1st Step: Gas Sampling 2nd Step: Gas conditioning and treatment 3rd Step: Measurement/Calibration In first step, the function is to get sample gas and forward to 2nd step for treatment. During this step, it cannot block the probes and cannot result condensation of moisture. So a filter online back flushing should be equipped in this part. The filters to be used: 1, Filter is used to ensure the stability of system and reduce the maintenance 2, Filtration Grade: usually 2 or 3 micron 3, Temp. is around 0-180 deg C 4, Back flushing gas is heated, impulse flushing 5, Filter Material: Titanium Sintered, SS316L Sintered, PTFE sintered, Ceramic Membrane and so on 2nd Step Gas Treatment: #11;The coarse filters and the liquid particle filters The coarse and fine cartridge can filter the small particles in the gas and acid aerosol things to better protect the instruments. The micron can be 0.1micron, filtration rate can be up to 99.99%, two layers can be 99.9999%

    By Shanghai CMI Environmental Technology Co.,Ltd. based in Shanghai , CHINA.

  • Lime and Limestone solutions for flue gas treatment

    Carmeuse’s reputation and recognition as a leader in the industry has grown and we have developed strong alliances and relationships with the companies in FGT processes. We offer our customers applications that utilize lime and chemical grade limestone products that provide the lowest overall cost and significant savings.

    By Carmeuse Lime based in Pittsburgh, PENNSYLVANIA (USA).

  • Pulsair`s industrial mixers for flue gas desulfurization industry

    Pulsair Systems is a leading supplier of efficient mixing system for Flue Gas Desulfurization (FGD) for over 25 years. Our mixing process is more effective and energy efficient than mechanical top-entry agitators, side-entry agitators and other types of mixers that are expensive and require more maintenance and consume more energy.

    By Pulsair Systems, Inc based in Bellevue, WASHINGTON (USA).

  • DeNox Systems

    Newland Entech Europe could reducing NOx emissions adding ozone to the flue gas before it enters the chimney. The ozone convert the NOx to N2O5, which it is high soluble in water and is easily removed from the flue gas by a scrubber.


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    Gas monitoring instruments and systems for stack testing

    Several EU directives and national laws in European countries set requirements for continuous monitoring of flue gas emissions at power plants. Further requirements are set on the quality assurance of the installed measurement systems at the plants. The relevant standard in this regard is EN 14181:2004, the quality assurance of automated measuring systems. The standard dictates how to determine that the measurement systems installed for continuous emissions monitoring at a plant operate according to the directives and regulations set. Two major parts of this on-going quality assurance cycle are the QAL2 and AST procedures. A test laboratory performs tests on the systems on-site, and determines whether the systems fulfill the set requirements or not.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Emission control & air dedusting for fuel oil boilers

    For PM emission control in high temperature exhaust streams, such as fuel oil boilers, usual dedusters such as bag filters are very maintenance demanding. Particularly, diesel and fuel particulates are very sticky and clog to filter elements, unless protection reagents are used. Flue gas cooling is also needed in front of the filter when temperatures are higher than 200 ºC. On the other hand, regular cyclones and multicyclones are frequently not able to reduce emissions to present emission limits.

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

  • Environmental protection

    Laser Gas measurements Flue gas emissions, HCl, HF, CO, CO2, O2, NH3, NO, NO2


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    Continuous emissions monitoring for mining & smelting

    OPSIS non-contact monitoring solutions, based on either DOAS or TDL techniques, are very well suited for applications in the mining and smelting Industries, as the flue gas conditions often involve high temperatures and high dust concentrations.

    By Opsis AB based in Furulund, SWEDEN.

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    Actuators for the power generation

    As well as traditional power stations, applications for Rotork products are found on renewable energy generation such as solar thermal plants and on CO2 emissions reduction processes such as flue gas desulphurisation and carbon capture and storage.

    By Rotork based in Bath, UNITED KINGDOM.

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    Continuous emissions monitoring for glass manufacturing

    Process control and emissions monitoring in a glass manufacturing plant is a challenge due to high temperature in the flue gas. The OPSIS DOAS system provides the glass industry with an accurate analyser that will operate with a minimum of maintenance. The OPSIS DOAS system is based on a non-contact method that uses an optical path to measure across the duct.

    By Opsis AB based in Furulund, SWEDEN.

  • Continuous emissions monitoring for mining industry

    Opsis non-contact monitoring solutions are very well suited for applications in the mining Industry, as the flue gas conditions often involve high temperature and high dust concentrations.

    By Enviro Technology Services plc based in Stroud, UNITED KINGDOM.

  • Evaporators technology for power industry

    EVALED evaporators treat or minimize wastewater from the Power Generation Industry. Flue gas desulfurization effluents require different kinds of treatments depending on the type of fuel, water sources, and environmental regulations.

    By EVALED - Veolia Water Technologies based in Zoppola (PN), ITALY.

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    Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • High-calcium lime slurry for environmental reclamation industry

    Lime slurry can be easily applied to rough terrain with a fine spray, minimizing waste and dust migration while providing a much safer, cost effective alternative. Flue gas treatment for industrial facilities and hazardous waste incinerators.

    By Sudbury Lime Ltd. based in Copper Cliff,, ONTARIO (CANADA).

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

    Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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