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flue gas emissions Applications

  • Solutions for mercury removal emissions from flue gas streams

    For the removal of mercury emissions from flue gas streams, Calgon Carbon`s specialty PAC products are proven industry performers. These industries include: Coal-fired electric power plants, Cement, Boilers.

    By Calgon Carbon Corporation based in Pittsburgh, PENNSYLVANIA (USA).

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    Emissions Monitoring for Mining / Emissions Monitoring for Smelting

    The Opsis monitoring solution for mining and smelting applications is based on either DOAS or laser diode technique. Opsis non-contact monitoring solutions are very well suited for applications in the Mining and Smelting Industries, as the flue gas conditions often involves high temperatures and high dust concentrations. The on-line, open-path systems are used for monitoring HF, sulphur dioxide, SO3 and HCl in potrooms, in fence-line applications and in continuous emissions monitoring.

    By Opsis AB based in Furulund, SWEDEN.

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    Emission control & air dedusting for fuel oil boilers

    For PM emission control in high temperature exhaust streams, such as fuel oil boilers, usual dedusters such as bag filters are very maintenance demanding. Particularly, diesel and fuel particulates are very sticky and clog to filter elements, unless protection reagents are used. Flue gas cooling is also needed in front of the filter when temperatures are higher than 200 ºC. On the other hand, regular cyclones and multicyclones are frequently not able to reduce emissions to present emission limits.

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

  • Continuous emissions monitoring for mining industry

    Opsis non-contact monitoring solutions are very well suited for applications in the mining Industry, as the flue gas conditions often involve high temperature and high dust concentrations.

    By Enviro Technology Services plc based in Stroud, UNITED KINGDOM.

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    Continuous emissions monitoring for mining & smelting

    OPSIS non-contact monitoring solutions, based on either DOAS or TDL techniques, are very well suited for applications in the mining and smelting Industries, as the flue gas conditions often involve high temperatures and high dust concentrations.

    By Opsis AB based in Furulund, SWEDEN.

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    Continuous emissions monitoring for glass manufacturing

    Process control and emissions monitoring in a glass manufacturing plant is a challenge due to high temperature in the flue gas. The OPSIS DOAS system provides the glass industry with an accurate analyser that will operate with a minimum of maintenance. The OPSIS DOAS system is based on a non-contact method that uses an optical path to measure across the duct.

    By Opsis AB based in Furulund, SWEDEN.

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    Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

    Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

  • DeNox Systems

    Newland Entech Europe could reducing NOx emissions adding ozone to the flue gas before it enters the chimney. The ozone convert the NOx to N2O5, which it is high soluble in water and is easily removed from the flue gas by a scrubber.


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    Gas monitoring instruments and systems for stack testing

    Several EU directives and national laws in European countries set requirements for continuous monitoring of flue gas emissions at power plants. Further requirements are set on the quality assurance of the installed measurement systems at the plants. The relevant standard in this regard is EN 14181:2004, the quality assurance of automated measuring systems. The standard dictates how to determine that the measurement systems installed for continuous emissions monitoring at a plant operate according to the directives and regulations set. Two major parts of this on-going quality assurance cycle are the QAL2 and AST procedures. A test laboratory performs tests on the systems on-site, and determines whether the systems fulfill the set requirements or not.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Environmental protection

    Laser Gas measurements Flue gas emissions, HCl, HF, CO, CO2, O2, NH3, NO, NO2


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    Actuators for the power generation

    As well as traditional power stations, applications for Rotork products are found on renewable energy generation such as solar thermal plants and on CO2 emissions reduction processes such as flue gas desulphurisation and carbon capture and storage.

    By Rotork based in Bath, UNITED KINGDOM.

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    Measurement solution for CO2 capture by amine absorption

    The act of capturing and storing CO2 produced from large scale combustion plants such as power stations is becoming more and more favourable and feasible. One of the most common post-combustion CO2 capture methods is by absorption. The absorption plant can be added on to the existing combustion process, with the flue gas first passing through an absorption column where the CO2 reacts with an absorber. Amines of different types are used as the absorber. An amine CO2 capture plant can capture as much as 90% of the CO2 emitted from the power station and so has a real benefit for the environment. Having said this, care needs to be taken to ensure that amine emissions themselves are monitored, managed and prove no extra damage to the environment. Research is on-going to develop new amines or mixtures of amines to reduce emissions. The most common absorber in use in today’s first generation of industrial pilot plants is Monoethanolamine (MEA).

    By Protea Limited based in Middlewich, UNITED KINGDOM.

  • Environmental monitoring solution for power plant

    The construction of coal and natural gas power stations is continuing at a steady rate along with older power stations being retrofitted with more effective flue gas cleaning systems. Both the community and environmental protection authorities are paying closer attention to both emission and ambient concentrations around power stations.

    By Ecotech Pty Ltd based in Knoxfield, AUSTRALIA.

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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