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flue gas stream Applications

  • Solutions for mercury removal emissions from flue gas streams

    For the removal of mercury emissions from flue gas streams, Calgon Carbon`s specialty PAC products are proven industry performers. These industries include: Coal-fired electric power plants, Cement, Boilers.

    By Calgon Carbon Corporation based in Pittsburgh, PENNSYLVANIA (USA).

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    Emission control & air dedusting for fuel oil boilers

    For PM emission control in high temperature exhaust streams, such as fuel oil boilers, usual dedusters such as bag filters are very maintenance demanding. Particularly, diesel and fuel particulates are very sticky and clog to filter elements, unless protection reagents are used. Flue gas cooling is also needed in front of the filter when temperatures are higher than 200 ºC. On the other hand, regular cyclones and multicyclones are frequently not able to reduce emissions to present emission limits.

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Emission control & air dedusting for steel and ferrous alloys

    teel and ferrous alloys production happens in industrial manufacturing processes which involve high temperature exhaust streams, often at more than 900 ºC. Typically, the gas flows into a gas conditioning tower to cool down to approximately 200 ºC, before entering into an ESP. These flue gases from steel or ferrous alloys kilns are also very maintenance demanding for bag filters and the very small size of the particles limit the use of usual dedusters such as regular cyclones and multicyclones as pre-separators. Bag filter failure is consequently a very common problem for clients in this industry. 

    Client`s needs include a very robust dedusting system, either serving as end-stage collector avoiding the need to cool down flue gases, or strongly minimizing the loads of aggressive material to bag filters. 

    By Advanced Cyclone Systems, S. A. based in Porto, PORTUGAL.

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    Industrial air pollution control for the chemical and petrochemical industry

    CTP systems can be found in every leading production company: thanks to the experience and the expertise developed in partnership with our customers for processes with inconsistent waste gas volumes; varying concentrations of organic components; gases contaminated with aerosols. CTP has installed systems for waste gas streams ranging from 1,000 to 200,000 Nm³/h. CTP supplies this industry with mainly catalytic systems, regenerative thermal oxidisers (RTO) and adsorbers. As the flue gases in this industry are often explosive mixtures, CTP systems have to be completed with special safety conduits and filters to help reduce hazards during continued operation.

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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