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gas conditioning Applications

  • Wilsa ElectroWaveTM Conditioning - Non-chemical water conditioning, break emulsions, enhance recovery

    Hudson Industries (a licensed partner) is now offering the patented Wilsa ElectroWaveTM Conditioner (EWC) for non-chemical water conditioning that provides enhanced oil recovery up to 99.999% with the power to break difficult emulsions. The Wilsa Effect is targeted at polar fluids, such as water. The Wilsa EWC directly targets the surface and interfacial tension of water molecules which breaks emulsions and forces the water to reject foreign matter such as oil and suspended solids. Furthermore viscosity is greatly reduced which allows the now coalesced oil to exit the water column with less friction, thus Stokes Law is fundamentally enhanced and retention time is greatly reduced. Combine the Wilsa EWC with your existing separation equipment or pair it with Hudson Coalescing Separator for maximum oil recovery/ removal. Contact us today for more information about Hudson Separators and Wilsa ElectroWaveTM Conditioning.

    By Hudson Industries based in Vienna, OHIO (USA).

  • Gas detection analyzers for semiconductor industry

    Semiconductor manufacturing facilities employ a number of hazardous gases in their production processes. Whenever these gases are stored, distributed or used in manufacturing processes, there exists the potential for a hazardous condition. The primary hazards associated with these gases include fire, explosion, and contamination resulting in product loss or unscheduled preventative maintenance. These gases must be continuously monitored to ensure the health and safety of employees, to protect property, as well as to maintain regulatory compliance. Continuous gas monitoring in semiconductor facilities is a requirement of local and state regulations.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Oily Waste

    Wherever oil is produced, processed, transported or stored, our clients face large amounts of oily waste in many different forms. Our VacuDry® technology allows efficient and environmentally friendly treatment of all oily waste streams within a single plant. Due to the conditions under which the waste is treated (low temperature, vacuum and nitrogen blanketing), the recovered oil can then be reused after treatment. Find more information and the benefits of VacuDry® oily waste plants on http://www.econindustries.com/applications/oily-wastes

    By econ industries GmbH based in Starnberg, GERMANY.

  • Nitrogen generation for the Marine, Oil & Gas industry

    Marine conditions pose a number of challenges and issues. Size, weight, rough sea conditions, corrosion, high temperatures, cargo needing protection, just to name a few.Oxymat’s Marine, Oil & Gas division produces nitrogen PSA generator systems to the marine industry with the necessary experience and know-how to address these issues. Compared to a traditional membrane based system, PSA systems significantly decrease redundancy and can cut energy consumption with up to 30%. In addition, a PSA system can produce 5% or lower oxygen levels.With the highest quality in components, PSA systems are extremely reliable with at least 48.000 running hours before CMS replacement is needed.

    By Oxymat A/S based in Helsinge, DENMARK.

  • Flaring Solutions for the Upstream Oil & Gas Industry - Oil & Gas Production (Enclosed Combustors)

    The EPA mandates that all upstream oil and gas operators install factory-certified combustors that meet new Quad O compliance standards, or perform field testing on the flare system post-installation. ABUTEC offers the only compliance-ready combustors available to the market, making expensive testing no longer necessary for our customers. The use of enclosed combustors is an integral piece of the extraction process and affords companies the opportunity to operate in extreme conditions while still maintaining low emissions and following Quad O regulations.

    By ABUTEC LLC based in Kennesaw, GEORGIA (US) (USA).

  • Rubber Lining Services

    The rubber lining services are performed on site or in the workshop and are designed respecting the specific given conditions of each project. By lining with rubber, we protect your equipments and industrial installations especially against chemical corrosion, but also on mechanical stress, extending very much their lifetime.

    By B-Team Corrosion Protection based in Bucharest, ROMANIA.

  • Flaring Solutions for the Upstream Oil & Gas Industry - Tank Batteries/Storage Tanks

    The EPA mandates that all upstream oil and gas operators install factory-certified combustors that meet new Quad O compliance standards, or perform field testing on the flare system post-installation. ABUTEC offers the only compliance-ready combustors available to the market, making expensive testing no longer necessary for our customers. The use of enclosed combustors is an integral piece of the extraction process and affords companies the opportunity to operate in extreme conditions while still maintaining low emissions and following Quad O regulations.

    By ABUTEC LLC based in Kennesaw, GEORGIA (US) (USA).

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    CO gas monitoring for coal pulverising mills

    Our range of safety analysers can offer early detection of fire / explosive conditions. From CO monitors for pulverising coal mills through to UV flame and smoke detectors installed on oil rigs and the cross-channel passenger shuttles, operated by Eurotunnel.

    By Codel International Ltd based in Bakewell, UNITED KINGDOM.

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    Gas monitoring instruments and systems for DeNOx process control

    In most combustion process atmospheric nitrogen reacts with oxygen in high temperature conditions to produce nitrogen oxides (NOx). Total NOx production is the sum of nitrogen monoxide NO and nitrogen dioxide NO2. The emissions of these gases are controlled through setting of emission limit values (ELVs) for power plants.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

  • Enhanced Oil Recovery - Produced/ Impaired/ Wastewater

    WILSA® technology improves the efficiency of existing separation equipment in produced/ impaired water. The non-chemical ElectoWave Conditioning system supercharges Stokes Law to break emulsions, enhance coalescing, reduce viscosity and retention time. This allows traditional/ existing separators to function more efficiently and to either reduce or eliminated chemical programs used to achieve separation.

    By Hudson Industries based in Vienna, OHIO (USA).

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Filtration for Flue Gas Analysis and CEMS

    Three Steps of CEMS: 1st Step: Gas Sampling 2nd Step: Gas conditioning and treatment 3rd Step: Measurement/Calibration In first step, the function is to get sample gas and forward to 2nd step for treatment. During this step, it cannot block the probes and cannot result condensation of moisture. So a filter online back flushing should be equipped in this part. The filters to be used: 1, Filter is used to ensure the stability of system and reduce the maintenance 2, Filtration Grade: usually 2 or 3 micron 3, Temp. is around 0-180 deg C 4, Back flushing gas is heated, impulse flushing 5, Filter Material: Titanium Sintered, SS316L Sintered, PTFE sintered, Ceramic Membrane and so on 2nd Step Gas Treatment: #11;The coarse filters and the liquid particle filters The coarse and fine cartridge can filter the small particles in the gas and acid aerosol things to better protect the instruments. The micron can be 0.1micron, filtration rate can be up to 99.99%, two layers can be 99.9999%

    By Shanghai CMI Environmental Technology Co.,Ltd. based in Shanghai , CHINA.

  • Gas detection analyzers for chemical & pharmaceutical processes

    Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Integrated real-time gas analysis solution for chemical decontamination industry

    The threat of terror in the form of chemical and biological warfare agents has been a reality globally since March 1995, when the Aum Shinrikyo sect killed 12 people and injured nearly 6,000 by releasing sarin nerve gas in the Tokyo subway system. More recently, the 2001 anthrax attacks in the USA was a wake-up call that the threat is real. Recent outbreaks of H1N1 and SARS posed threats of worldwide epidemics because air travel provides a means for these diseases to spread globally in less than 24 hours. A major concern of several US government agencies, such as the Department of Defense, Homeland Security, and the Centers for Disease Control and Prevention is not only the detection of hazardous chemical and biological warfare agents (CBWA) or bacteria or viruses that pose an epidemic threat, but the timely decontamination of those agents to a level where they no longer pose a threat to human health and life. The solution requires a means to monitor the effectiveness of the decontaminating reactant or reactants to an endpoint that has been reliably shown to be more than 99% effective in rendering the targeted agents harmless under controlled conditions.

    By CIC Photonics, Inc. based in Albuquerque, NEW MEXICO (USA).

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    Cement

    MEGTEC's extensive scrubber experience applies to the cement manufacturing process for the effective control of SO2 and HCl by the injection of lime slurry. Our customers can achieve up to 90% reduction of SO2 and 98% reduction of HCl using microfine or standard lime. The TurboSorb Spray Dryer Absorber (SDA) can often retrofit into an existing gas conditioning tower, or downcomer duct, to avoid the high cost of new capital equipment.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Metallurgical

    MEGTEC TurboSonic provides custom-designed atomizing technologies and air pollution control solutions for the non-ferrous metallurgical industry including Aluminum, Copper, Nickel, Zinc and precious metals producers. SoniCool™ Evaporative Gas Cooling & Conditioning controls high-temperature furnace and converter off-gases, lowering them to temperatures below other spray technologies—without wetting problems. By lowering the temperature and conditioning the gas stream, SoniCool™ protects downstream equipment from damage and improves the efficiency of downstream APC equipment, such as baghouses and electrostatic precipitators.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Iron and Steel

    SoniCool™ Evaporative Gas Cooling & Conditioning uses a finely atomized water spray to cool EAF, BOF off-gases from over 2,400°F (1,315°C) to as low as 240°F (115°C), protecting ductwork and downstream air pollution control equipment from high temperature and sparks, while providing rapid cooling for dioxin and furan control. By optimizing humidity levels, SoniCool™ helps electrostatic precipitators. The water spray completely evaporates while cooling gases. There is no free water and no troublesome deposits in ducts, towers or hoppers. Turbotak rugged nozzles are made to the exact requirement, and ideally suited to the harsh conditions in the steel manufacturing process while still producing ultra-fine sprays, with precise control of dropsize and spray coverage.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    PTR-TOFMS systems for automotive real-time vehicle exhaust analysis

    Monitoring exhaust gas from combustion engines, emitting a large number of different compounds and with rapidly changing concentrations due to variations in operating conditions, necessitates an instrument that measures in real-time and with high sensitivity – an IONICON PTR-TOFMS.

    By Ionicon Analytik Ges.m.b.H. based in Innsbruck, AUSTRIA.

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    Large pipes & ducts, hot tapping, purging flow solutions

    The measurement of gas flow in large ducts or pipes offers its own set of challenges. Large ducts and pipes often have swirls or turbulence in them which makes measurement of true gas flow difficult. Sierra has developed a number of solutions to this vexing problem, including stand-alone flow conditioning elements and multiple arrays of thermal sensors. By including hot taps and purging systems, such arrays can be very flexible.

    By Sierra Instruments, Inc. based in Monterey, CALIFORNIA (USA).

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    Continuous emissions monitoring for mining & smelting

    OPSIS non-contact monitoring solutions, based on either DOAS or TDL techniques, are very well suited for applications in the mining and smelting Industries, as the flue gas conditions often involve high temperatures and high dust concentrations.

    By Opsis AB based in Furulund, SWEDEN.

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