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gas scrubbing Applications

  • Environmental technology for gas cleaning industry

    For many decades now Körting gas scrubbing plants have distinguished themselves in diverse branches of industrial exploitation with great success. The principle components of these plants are the: The conversion of basic process engineering oparations for the exchanging of heat and materials such as cooling, physical and chemical absorption and dedusting permit separation and recovering of gaseous, liquid and solid materials from gases.

    By Körting Hannover AG based in Hannover, GERMANY.

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    Odor control for refining/petroleum

    You refine the fuel, we’ll remove the odors. Oil refineries and petrochemical plants may generate large volumes of odor from the processing and refining of different fuels. Sulfides, mercaptans, and hydrocarbon compounds are all closely related to the oil industry. The odors generated from these industrial compounds are of a high nuisance value and generally create concern among local air boards and the public. Ecosorb odor removal products may be used in a variety of areas around the refinery including water treatment facilities, sludge ponds, sulfur recovery units, and API separators. To remove odors during tank cleaning and maintenance operations, portable dispersion systems can be used in the immediate work area to control malodors. Ecosorb products can be directly injected into flues and stacks and may be used as a substitute scrubbing solution in some applications.

    By OMI Industries (OMI) based in Long Grove, ILLINOIS (USA).

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    Raw-gas monitoring for scrubber optimizing

    The consumption of scrubbing material in a scrubber is related to the mass flow of acid gases. Hydrogen chloride (HCl) and sulphur dioxide (SO2) are the major acid gases in an incinerator. By measuring the mass flow of SO2 and HCl in the raw gas going into the scrubber, it is possible to calculate the required quantity of scrubbing material.

    By Opsis AB based in Furulund, SWEDEN.

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    Gas monitoring instruments and systems for semiconductor manufacturing

    In the semiconductor manufacturing industry, various perfluorinated compounds (PFCs) are used. The emissions of the PFC compounds into the ambient air are reduced by scrubbing of the exhaust gases from the process. In this process, the Gasmet™ FTIR Gas Analyzers can be used to measure the emissions into the atmosphere and also monitor the efficiency of the scrubbers. Typically monitored PFCs in the exhaust gas include carbon tetrafluoride CF4, trifluoromethane CHF3, and hexafluoroethane C2F6.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Agitation and mixing solutions for flue gas desulfurization

    FGD (Flue Gas Desulfurization) involves the treatment of flue gas from coal fired power plants.  The main goal is to remove sulfur, particulates, and other chemicals such as mercury from the flue gas prior to environmental release.  Governmental regulations by the EPA put limits on the amount of impurities which can be released into the air.   The use of mixers to clean and scrub the flue gas is utilized to help power companies meet permitted limits on the release of controlled substances.

    By National Oilwell Varco based in Dayton, OHIO (USA).

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    Fiberglass Reinforced Plastic (FRP) Equipment for Flue Gas Treatment

    FRP products for Flue Gas Treatment industry(or FGD) includes scrubbers, condensers, humidifiers and stacks.  Scrubbing system are responsible for controlling air pollution and fumigation functions through reducing particulates expelled  from industrial systems and acid gases produced from industrial processes. All our scrubbers are constructed in FRP materials,  with premium vinylester resin and anti abrasion agent or dual  laminate(PVC-FRP) for the liner. 

    By Zhongyi GRP Industrial based in Jizhou, CHINA.

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    Applications and Air Pollutants Removed in the Biomass Industry

    Flue gas particulate and acid gases from biomass and bagasse boilers. Removal of ethanol, CO2 scrubbers and yeast cells from fermenters.  Removal of ash particulate, tars, acid gases and ammonia from steam reformers, gasifiers, pyrolosis units and cooling of syngas streams to acceptable limits to enable use as a fuel source for power generation or as a feedstock for chemical products. For tar removal, combination technologies can be used including oil based scrubbing solutions to reduce waste water generation. Ethanol and yeast cell removal from fermenter off-gases. Methanol from processing operations. Hydrogen sulfide removal on landfill, digester and producer gases with regenerable chemistries. Odor control for biomass storage facilities including carbon monoxide removal in wood chip storage areas. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Water treatment chemicals for the steel and coke industry

    The many production facilities within the steel industry, e.g. the blast furnace, converter, continuous caster, hot and cold strip mills and the coke oven plant require immense quantities of water for the cooling circuits and for gas scrubbing. During the last few years, the majority of steel plants have managed to significantly reduce freshwater usage per ton of steel through water recycling and process optimization. However, the high water quality standards required for the water circuits and regulations for waste water remain unchanged, resulting in an increased demand for professional water treatment.

    By Kurita based in Ludwigshafen, GERMANY.

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    Carbon capture and storage (CCS) applications

    Carbon Capture and Storage (CCS) is an emerging method of reducing greenhouse gas (GHG) emissions of power plants. In a process called ‘scrubbing’, the carbon dioxide emissions can be absorbed into chemical solvents consisting of amines or carbonates. Scrubbing is a well-established method of carbon capture, with virtually every commercial CO2 capture plant in operation using this process. In the process, the first step is the removal of impurities from the flue gas, such as hydrocarbons and oxides of both nitrogen and sulfur (NOx and SOx). Next the purified gas is passed through an absorption column filled with the chemical scrubbing solvent. The solvent reacts with the carbon dioxide and selectively absorbs it from the gas stream. When CO2-rich solvent is heated, the carbon dioxide is released as a nearly pure gas.

    By Gasmet Technologies Oy based in Helsinki, FINLAND.

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    Applications and Air Pollutants Removed in the Pulp and Paper Industry

    Equipment and systems for Kraft and Sulfite mills. Control chlorine and chlorine dioxide emissions from bleaching operations. Brown stock washer emissions. Control particulate emissions from lime kilns, lime slakers, black liquor recovery boilers, furnaces and gasification units. Particulate from bark and sludge boilers and sulfur dioxide and trioxide removal from those sources. Control of hydrogen sulfide, TRS and methanol emissions from LVHC and HVLC gas streams. Complete fugitive lime dust collection systems to handle emissions from conveyors, elevators and feeders. Smelt dissolving tank particulate and TRS gases. Direct contact waste heat recovery. Black liquor evaporation. Treatment and subcooling of boiler and kiln gases to remove particulate, sulfur dioxide and TRS for precipitated calcium carbonate production (PCC). Dust from tissue and paper rollers and dryers. NASH and sodium hypochlorite scrubbing. Waste heat recovery with direct contact heat exchangers.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Chemical, Pharmaceutical and Plastics Industries

    Supplying for over 35 years reliable air pollution control equipment and systems for removal of all gaseous compounds, particulate and odors from chemical process operations, reactors, dryers, calciners, membrane cells, pharmaceutical reactors and tablet dryers, crystallizers, vessel filling and storage vent emissions, emergency scrubbing of high concentration gas releases from cylinders, vacuum pump emissions, Quench /scrubber systems for acid gases and particulate from high temperature thermal oxidizers.  Gaseous emissions from piloting operations and research lab hoods. Specialty NOx abatement for explosives manufacturing and other process operations. Recovery and re-concentration of acids and other gaseous contaminants including by-product production.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Applications and Air Pollutants Removed in the Petroleum/Petrochemical Industry

    Scrubbing of Hydrogen sulfide, mercaptans and other organosulfur compounds from sour gas and other sources. Proprietary regenerative scrubbing chemistries for hydrogen sulfide removal with sulfur production. By-product production systems for producing sodium hydrosulfide (Nash) from hydrogen sulfide. Sulfur dioxide scrubbing. Recover catalyst dust from FCC units. HCL storage tank vent scrubbing. Removal of HCL and particulate from thermal oxidizers burning chlorinated plastics. Marine drilling platforms sulfur dioxide thermal oxidizer emissions.  Asphalt plant scrubbers and hydrogen sulfide emissions from holding tanks. Pilot plant scrubber systems for hydrogen sulfide. Removal of halogenated and sulfur bearing gaseous compounds from high temperature thermal oxidizers and drilling platforms waste. Well drilling hydrochloric acid storage tanks.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

  • Biogas for Cooking

    This solution comprises a Biogas Digester of desired capacity working with specific substrate as input. It may or may not have H2S scrubbing system, depending on the quantity of H2S in the biogas and the requirement by the customer for cleaning it. As the heating value of biogas is almost half that of cooking LPG, specially designed biogas burners are provided to improve cooking speed. Depending on the demand by the customer, a blower to increase gas pressure may be employed.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

  • Environmental technology for droplet seperation industry

    As component of the gas scrubbing plants or as single apparatus Körting swirl droplet separators for seperating droplets and recondensates make an essential contribution towards the observation of emission codes and therefore towards the protection of the environment. They are used in gas scrubbing and vacuum plants, for condensate separation in chimney stacks, in evaporating plants as well as for the separation of difficult products (e. g. those with a tendency to polymerisation).

    By Körting Hannover AG based in Hannover, GERMANY.

  • Environmental technology for droplet seperation industry

    As component of the gas scrubbing plants or as single apparatus Körting swirl droplet separators for seperating droplets and recondensates make an essential contribution towards the observation of emission codes and therefore towards the protection of the environment. They are used in gas scrubbing and vacuum plants, for condensate separation in chimney stacks, in evaporating plants as well as for the separation of difficult products (e. g. those with a tendency to polymerisation).

    By Körting Hannover AG based in Hannover, GERMANY.

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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