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gas treatment system Applications

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    Gas analysis & monitoring system for dust

    Particulate matter, suspended particulate matter, atmospheric dust, particulate matter, total suspended particulate (TSP), are terms that commonly identify the group of substances suspended in the air (fibers, carbon particles, metals, silica, polluting liquid or solid). Particulate matter is the pollutant that is now considered the greatest impact in urban areas, and is composed of all those solid and liquid particles dispersed in the atmosphere, with a diameter ranging from a few nanometers to 500 microns and above (ie billionths of a meter to half a millimeter).

    By ETG Risorse e Tecnologia based in Montiglio, ITALY.

  • Gas detection analyzers for wastewater treatment industry

    Regulations prohibit facilities from discharging flammable or explosive wastes from their processes into the wastewater collection system. These wastes are not only a fire and explosion hazard but they can also effect the efficient and effective operation of the treatment facility. PrevEx Flammability analyzers are used to continuously monitor the waste stream for flammable gases and vapors. Their unique design and operating technology make them the ideal analyzers for the harsh conditions found in the sewer environment.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • Waste gas treatment for the LED industry

    Market analysts predict sustained growth in demand in the LED industry. After LED backlighting for the small LC displays of mobile phones and the LC displays of larger screens in the television market, the next potential growth market is the lighting industry: Sales of LEDs in this market in 2012 are almost USD 3.5 billion – thus nearly doubling since 2010. Analysts are expecting a growth of more than USD 7 billion in 2014 and believe that the total market for LEDs should peak at USD 17.7 billion.* A mass market of this scale for LEDs also means increasing emissions that need to be abated by specific waste gas treatment systems at the point of use. In the manufacture of products based on innovative light emitting diode (LED) technology, ammonia and hydrogen are used in large quantities as process gases. The environmental engineers at DAS have recognised this market trend and developed new solutions such as LARCH for waste gas treatment in MOCVD processes.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

  • Waste gas treatment for the semiconductor industry

    In the early 1990s no appropriate and comprehensive technical solution had been available for waste gas treatment in the semiconductor industry. Back then as well as today many industrial and research production procedures use process gases and generate waste gases. These waste gases, considered greenhouse gases, are toxic and/or highly flammable and very often pose a significant risk to production facilities and the environment. The semiconductor industry, for instance, uses perfluorocarbons, whose global warming potential is extremely high and therefore requires an efficient waste gas treatment. Combining and transporting different gases into a fab’s central waste gas system might produce highly flammable and highly explosive gaseous mixtures, which in the past has occasionally caused the total loss of entire production facilities. Particles contained within gases may also cause exhaust blockages. To eliminate these risks, process waste gases need to be treated at the “Point-of-Use” (POU) where harmful exhausts are abated immediately.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

  • Oxygen Generating Systems for Waste Gas Treatment in the Semiconductor, PV and LED Industries

    Waste gas treatment is an often overlooked but important function of Semiconductor, PV and LED fabrication. Several serious accidents have taken place in factories where no abatement was installed. Even today waste treatment is often seen as a cost rather than a safety issue. There are three main reasons why waste gas treatment is installed in factories: health and safety, environmental factors, and quality control.

    By Oxygen Generating Systems Intl. (OGSI) based in North Tonawanda, NEW YORK (USA).

  • Gas detection analyzers for pollution control

    Government and environmental groups are forcing industries with medium to high VOC exhausts to reduce emissions by as much as 98%. Incineration using pollution control devices such as oxidizers and flare stacks is one way to bring the exhaust emissions in line with the regulations. Capturing and reusing solvent in a solvent recovery system is another way.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

  • PLAZKAT systems for treatment of emissions in the petrochemical industry

    Today, the reduction of atmospheric emissions produced by the gas processing and petrochemical industries is an acute problem. The most widely used technique of exhaust gas treatment comprises complete burning, even though this method does not provide an adequate degree of treatment. Therefore, in this case PLAZKAT systems are a more effective solution for removing aromatic hydrocarbon from the emissions.

    By Plasma Air Systems Corporation based in Harju Maakond, ESTONIA.

  • Oxygen Generating Systems for Use with Ozone Generators

    Twice the output of air-fed systems . . . As customers demand more ozone for less capital investment, oxygen is quickly replacing air as the industry’s preferred feed gas. Ozone output normally doubles when 93% oxygen is fed into the corona discharge.

    By Oxygen Generating Systems Intl. (OGSI) based in North Tonawanda, NEW YORK (USA).

  • High performance filtration & separation system for frac fluid

    Proper fluid and proppant placement are critical to a successful propped fracture stimulation treatment. Despite effective placement of the treatment, well performance is often detrimentally affected by incomplete gel breaking and fluid recovery.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

  • Environmental technology for water treatment industry

    In many fields of water treatment Körting ejectors are applied as gas introducing systems; Waste water aeration in aeration tanks and SBR-Plants. Introducing ozone or oxygen. Pressurised dissolved air flotation. Disinfection of potable water and de-acidification.  Further applications are: Diluting and conveying acids and lye during the process of regenerating ion exchangers.

    By Körting Hannover AG based in Hannover, GERMANY.

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    Waste to Energy

    We can treat the air streams from waste management plants, MBT (Mechanical Biological Treatment) reception and composting areas, Waste Water Treatment Plants (WWTP), Refuse Derived Fuel (RDF) Plants, gasification of waste, syngas, torrefaction, gas engines and biogas upgrading. In waste management plants and WWTP, we remove the odors that may be causing a nuisance to neighbors, with bioreactors using Biomass to degrade odorous components and where odors are particularly intractable or VOC emissions higher, thermal oxidizers to meet prescribed emission limits and odor levels. In RDF Plants, Syngas, Gasification, Gas Engine and Biogas Upgrading applications, we employ thermal oxidizers, particulate removal and DeNOX systems, for the control of VOC, NOx, CO and particulates to prescribed emission limits.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

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    Durable regenerative thermal oxidizer (RTO) technology is at the core of our systems. MEGTEC designs and engineers system solutions to meet your special requirements, ranging from energy-efficient treatment of dilute volatile organic compound (VOC) flows, such as tank ventilation, to demanding applications utilizing VOC energy for secondary heat recovery; for example, in the form of process streams. This can include pre- and tail gas treatment systems, and could handle hazardous components such as sulphurous or chlorinated hydrocarbons. For special requirements, we can offer FTO (flameless thermal oxidation) and we can design systems operating safely on oxygen contents below 5%.

    By Babcock & Wilcox MEGTEC based in De Pere, WISCONSIN (USA).

  • Force Main Systems Sulfide Odor Control with Hydrogen Peroxide

    Force main systems are typically high sulfide odor generators due to septicity conditions related to full pipe flow and a greater anaerobic slime layer (biofilm) thickness. Primary factors that influence sulfide loading generation in a force main include sewage temperature, BOD, retention time, pipe size and flow. Gaseous hydrogen sulfide (H2S) release at the force main discharge is usually the main concern related to odor and corrosion control needs; however, corrosion problems within the pipe can be of a concern (e.g. "crown cutting") at locations where air pockets can lead to concentrated H2S gas build up. Some basic considerations for assessing an appropriate sulfide odor treatment method for force main systems include: Retention time / duration of control Pump station type / cycling (e.g. vfd; start/stop, etc). Force main injection tap points, if any (e.g. air relief valves) Existence of intermediate re-lift stations or in series pump stations Manifold force main systems

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

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    Water treatment for power plants

    The process of electricity generation from fossil fuels such as coal, oil and natural gas is water-intensive. Between 40-50% of all water abstracted and used in developed countries is used in the generation of electricity. Thus, a reliable, abundant and predictable source of raw water supply to a power plant is a critical factor in site selection. Water supplies are required to provide various process waters for the following essential main purposes such as make-up water, cooling water for steam turbine condensers, and auxiliary plant cooling water.

    The primary application of modern water treatment technology is to maintain the integrity and performance of the power plant. Critical plant applications have water purity or conditioning requirements that must be adhered to for safe, reliable and efficient power generation.

    Experience has shown that integration of water technology treatments with power plant design can be very important in reducing operational problems and component failures 

    At power plant worldwide there are increasing limitations on water availability and environmental restrictions on discharges. This is expected to promote measures for water conservation and to have an increasing influence on water treatment decisions. At power plant, the recycling of internal wastewater streams can extend from the recovery of individual high-quality waste streams, which can be reused either directly or after only limited treatment, through to the development of fully integrated water/wastewater treatment systems for zero liquid discharge. However, the application of reuse schemes requires site-specific assessment, as not all waters may be viable options for recovery.

    By De Nora Water Technologies based in Colmar, PENNSYLVANIA (USA).

  • Sulfide Oxidation with Hydrogen Peroxide (H2O2)

    Sulfide Odor Control Sulfide is found throughout the environment as a result of both natural and industrial processes. Most sulfide found in nature was produced biologically (under anaerobic conditions) and occurs as free hydrogen sulfide (H2S) - characterized by its rotten egg odor. We are most likely to encounter biogenic H2S in sour groundwaters, swamps and marshes, natural gas deposits, and sewage collection/treatment systems. Manmade sources of H2S typically occur as a result of natural materials containing sulfur (e.g., coal, gas and oil) being refined into industrial products. For a variety of reasons - aesthetics (odor control), health (toxicity), ecological (oxygen depletion in receiving waters), and economic (corrosion of equipment and infrastructure) - sulfide laden wastewaters must be handled carefully and remediated before they can be released to the environment. Typical discharge limits for sulfide are < 1 mg/L. Sulfide Treatment Alternatives There are dozens of alternatives for treating sulfide laden waters, ranging from simple air stripping (for the low levels present in groundwaters) to elaborate sulfur recovery plants (used to treat several tons per day at refineries and coal burning power plants). There are processes based on biology (using compost filters, scrubbing media, or inhibition/disinfection), chemistry (oxidation, precipitation, absorption, and combination), and physics (adsorption, volatilization, and incineration). Each process occupies a niche which is often defined by the scale and continuity of treatment, whether the sulfide is in solution or is a gas, the concentration of sulfide involved, and the disposition of the sulfide containing medium. However, for reasons relating to convenience and flexibility, chemical oxidation (using hydrogen peroxide) continues to grow in its scope of application. Treatment with Hydrogen Peroxide While other peroxygens such as permonosulfuric (Caro’s) acid, peracetic acid, and persulfates will oxidize sulfide, their use for this application is overkill. Hydrogen peroxide (H2O2) is considerably simpler and more cost-effective. H2O2 may control sulfides in two ways, depending on the application: Prevention - by providing dissolved oxygen which inhibits the septic conditions which lead to biological sulfide formation; and Destruction - by oxidizing sulfide to elemental sulfur or sulfate ion.

    By USP Technologies based in Atlanta, GEORGIA (US) (USA).

  • Aquatech Enhanced Oil Recovery (EOR)

    In a Steamflood Enhanced Oil Recovery (EOR) process, steam is injected in the well, lowering the viscosity of heavy oil suitable for extraction through the production wells. The fluid from the wells is a mixture of oil, water and gas and goes through a separation system to separate the three. The separated produced water is heavily contaminated with dissolved solids and hydrocarbons. Aquatech’s Steamflood Enhanced Oil Recovery (EOR) Technology offers the integrated solutions for the treatment EOR produced water for boilers, generating a purified product that can be reused for the production and injection of steam. Our turnkey approach to treatment includes coordinating the logistics of wastewater removal off-site and any sludge disposal.

    By Aquatech International Corporation based in Canonsburg, PENNSYLVANIA (USA).

  • Soil and Groundwater treatment solutions for bioremediation industry

    Today bioremediation is successfully used as soil– and groundwater remediation technology. Many bioremediation systems, both in-situ as ex-situ techniques, usually result in considerable cost savings. Since the beginning of the 1980’s both in-situ and ex-situ bioremediation projects have been successfully completed worldwide through the use of preselected and adapted bacteria. QM Environmental Services supplies a range of microbial, bioactivator and nutrient products and gas delivery systems for the use in both aerobic and anaerobic bioremediation programs. Most common contaminants ranging from aliphatic hydrocarbons such as petroleum, lubrication oils, aromatic compounds like benzene and toluene to chlorinated solvents can be treated with these products.

    By QM Environmental Services Ltd. based in The Hague, NETHERLANDS.

  • Filtration for Flue Gas Analysis and CEMS

    Three Steps of CEMS: 1st Step: Gas Sampling 2nd Step: Gas conditioning and treatment 3rd Step: Measurement/Calibration In first step, the function is to get sample gas and forward to 2nd step for treatment. During this step, it cannot block the probes and cannot result condensation of moisture. So a filter online back flushing should be equipped in this part. The filters to be used: 1, Filter is used to ensure the stability of system and reduce the maintenance 2, Filtration Grade: usually 2 or 3 micron 3, Temp. is around 0-180 deg C 4, Back flushing gas is heated, impulse flushing 5, Filter Material: Titanium Sintered, SS316L Sintered, PTFE sintered, Ceramic Membrane and so on 2nd Step Gas Treatment: #11;The coarse filters and the liquid particle filters The coarse and fine cartridge can filter the small particles in the gas and acid aerosol things to better protect the instruments. The micron can be 0.1micron, filtration rate can be up to 99.99%, two layers can be 99.9999%

    By Shanghai CMI Environmental Technology Co.,Ltd. based in Shanghai , CHINA.

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    Air pollution control solution for the particulate matter

    Regulations around the globe are becoming more and more stringent for particulate emissions. Macrotek offers some of the most efficient wet and dry technologies to meet the latest EPA, EU, and MOE standards. Often, particulate collection is combined with acid gas removal. Our most advanced wet-dry system meets and exceeds the most stringent regulations for both hazardous gases and particulate.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

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    Air Pollution Control Solution for the FGD - SO2

    Flue Gas Desulfurization (FGD) involves the removal of sulfur dioxide and other acids from flue gases. Typical sources of acid gases include fossil fuel boilers, waste combustors, and other industrial applications such as refining and smelting. The Macrotek wet and dry FGD systems can achieve over 99% acid removal by using a variety of reagents, including caustic, sodium carbonate, lime and limestone, and waste alkaline solids or liquids.

    By Macrotek Inc. based in Markham, ONTARIO (CANADA).

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