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hazardous chemical process Applications

  • Gas detection analyzers for chemical & pharmaceutical processes

    Chemical and pharmaceutical facilities use a variety of hazardous gases and solvents in their production processes. Whenever these substances are transported, processed or stored, the potential risks are high for hazardous conditions. These substances must be continuously monitored to protect personnel and facilities from accidental releases or leakage. Our various lines of hazardous gas monitoring systems benefit the chemical and pharmaceutical industry in the following applications.

    By Control Instruments Corporation based in Fairfield, NEW JERSEY (USA).

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    Hazardous waste treatment solutions for chlorine industry

    The mercury cell process is a formerly widely-used production technique for the production of chlorine and caustic soda. The liquid metal, mercury, acts as cathode (negative pole) in this process. In the past, the loss of mercury during the process (to air, soil and water) led to serious health and environmental problems. Therefore, most European chlorine producers have decided to phase out the mercury cell process by 2020. Nevertheless, even today, almost 6000 tons of mercury is used per year for chlorine production in Europe alone. As a result of this, yearly waste outputs contain around 1200 tons of mercury, which are stored on-site or sent off for disposal.

    By econ industries services GmbH based in Starnberg, GERMANY.

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    Shredding solutions for hazardous waste industry

    This category includes those industrial waste which, due to their physical and chemical characteristics, have to be subjected to special processes to render them harmless before and during the grinding phase. SatrindTech has developed a nitrogen-blanketing system to defuse the possible explosions during the shredding process. Our company propose customized solutions including shredders to 2, 3 or 4 shafts, whether the requirement is to save space and money for logistic purposes and storage.

    By SatrindTech Srl based in Arluno, ITALY.

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    AutoChem - Process Safety

    Detect Thermal Hazards Early and Design Safety Into The Chemical Process. We must ask ourselves: How much heat will be generated under normal conditions? How will a change in condition, controlled or uncontrolled, change the rate of heat generation? Can our process equipment handle removing the heated generated? Answering these questions with speed and accuracy is necessary to ensure safe and efficient design and scale-up of synthesis reactions.

    By Mettler - Toledo Int. Inc based in Greifensee, SWITZERLAND.

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    Analytical and measuring instruments of chemical and petrochemical

    In the chemical field, ICP-AES is used for a broad range of analysis in order to manage trace amounts of hazardous metals in the manufacturing process, manage additive elements essential to the functionality of a product, and manage the environment of the entire factory. Therefore, it is desirable to have a robust, highly stable system able to reliably accept the injection of a broad variety of samples, regardless of the type of solvent (aqueous/organic) or the presence of matrices. It is also important to simplify processes and reduce costs, which enhances the productivity of daily quality control work.

    By Shimadzu Scientific Instruments Inc based in Columbia, MARYLAND (USA).

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    Industrial air pollution control for the chemical and petrochemical industry

    CTP systems can be found in every leading production company: thanks to the experience and the expertise developed in partnership with our customers for processes with inconsistent waste gas volumes; varying concentrations of organic components; gases contaminated with aerosols. CTP has installed systems for waste gas streams ranging from 1,000 to 200,000 Nm³/h. CTP supplies this industry with mainly catalytic systems, regenerative thermal oxidisers (RTO) and adsorbers. As the flue gases in this industry are often explosive mixtures, CTP systems have to be completed with special safety conduits and filters to help reduce hazards during continued operation.

  • Air pollution control (APC) equipments for chemical industry

    Sulfur plants, acid plats etc. Chemical industry is important to our modern society, but they also produce large quantities of chemical byproducts. These byproducts can be dangerous, and if they cannot be used for other processes, they are often incinerated, causing large amounts of hazardous substances which end up in the flue gases.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Hazardous waste treatment solutions for site remediation

    The contamination of soils as a result of prior chemical production can often be unpredictable and diverse. The majority of such pollutants will require an ex-situ treatment method. Many of our VacuDry units can be used for direct-feeding contaminated soils. To reduce the input amount for thermal treatment, the VacuDry units can also be used in combination with soil-washing plants: In this case, customers only feed the high polluted fractions and screened fines (e.g. below 10 mm), as well as the filter-cake from the soil washing process. However, we are able to handle soil contaminated with mercury, hydrocarbons, PAH, PCB, dioxins, furans, organic-lead compounds and many more. VacuDry plants for on-site ex-situ remediation projects are delivered in a modular design.

    By econ industries services GmbH based in Starnberg, GERMANY.

  • TOC Correlation to BOD or COD

    Challenge: Biochemical Oxygen Demand (BOD) and Chemical Oxygen Demand (COD) are traditional parameters analyzed in the laboratory to determine organic matter in water and wastewater. Wastewater facility operators need to have constant data to monitor their discharges and optimize treatment processes (biological treatment, chemical dosing, etc). The requirements of BOD and COD analysis prevent them from being implemented as control parameters, however. The BOD five-day analysis time requirement does not allow an operator to use the data for process optimization and. although COD requires less time than the BOD, its analysis includes the use of hazardous chemicals and has no constant analysis capability.

    By GE Analytical Instruments based in Boulder, COLORADO (USA).

  • Water treatment research for refining and petrochemicals industry

    Refining processes like distillation use high quality steam that must be generated from ultrapure water. Advanced wastewater treatment technologies will help the industry meet tough regulations concerning hazardous waste products from process operations. As the industry expands into water-scarce areas in India, China and the Middle East, marginal sources can help meet the demand for water. Desalination and reuse technologies will secure a reliable source of water and help the industry manage its water impact. Water technology suppliers have the opportunity to tap into a market worth $768 billion.

    By Global Water Intelligence (GWI) based in Oxford, UNITED KINGDOM.

  • Air pollution control (APC) equipments for pharmaceutical industry

    The pharmaceutical industry worldwide is facing a major challenge. The productions of desired chemicals leaves an amount of by-products, some of them dangerous to both humans and the environment. An incinerator is usually used to deal with the challenge to reduce the volumes of hazardous substances. This process, however, creates sub-micron particles that conventional filter technology cannot handle. By using EnviBAT’s technology for gas cleaning – the best in the industry – such issues can be greatly reduced.

    By Envibat AB based in Skellefteå, SWEDEN.

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    Water Treatment Solutions for Iron & Manganese Removal

    For treatment of Iron & Manganese removal, AdEdge Technologies uses our AD26 or ADGS+ media coagulation filtration with ferric chloride as the coagulation agent. This process allows significantly higher flow rates per square feet of media, less backwash water than other conventional approaches, and smaller footprint systems which means lower capital and operating costs. There are no hazardous chemicals or waste involved and the systems may be automated which decreases operator involvement and expense.

    By Adedge Water Technologies, LLC based in Buford, GEORGIA (US) (USA).

  • Water Disinfection for Food and Beverage Water Treatment

    MIOX provides advanced chemical solutions to the food, beverage and farming industries for all water treatment applications including source water treatment, surface or groundwater, process water treatment, cooling towers on the facility, bottle and surface disinfection, and clean in place (CIP) for syrups and raw sugars. Our team designs custom solutions to deliver safe, effective, and economically attractive alternatives to minimize or eliminate the use of expensive and hazardous delivered chemicals.

    By MIOX Corporation - Johnson Matthey`s Water Technologies based in Albuquerque, NEW MEXICO (USA).

  • VOCs Fugitive emissions detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threats

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

  • VOCs gas leak detection

    An oil refinery or petroleum refinery is an industrial process plant where crude oil is processed and refined into more useful petroleum products, such as naphtha, gasoline, diesel fuel, asphalt base, heating oil, kerosene, etc,. Oil refineries are typically large, sprawling industrial complexes with extensive piping running throughout, carrying streams of fluids between large chemical processing units. The refining process releases a number of different chemicals into the atmosphere mostly Hydrocarbons which cause severe health and safety hazards. Opgal`s EyeCGas Thermal Imager can detect the leaking gases from a distance and help reducing the threat

    By Opgal Optronic Industries Ltd. based in Karmiel, ISRAEL.

  • Energy and Fuels from Wood Wastes and Biomass

    Wood wastes include woods from forestry, railways – sleepers, telecoms – telephone poles, timber manufacturing processes and the construction industry. Many of these types of wood tend to be contaminated with chemicals and other materials. This contamination can make the waste wood difficult to use in traditional biomass to energy processes and potentially hazardous to the environment. Our Gasplasma® energy from waste technology is able to transform efficiently the organic biomass into a pure, hydrogen-rich synthesis gas and safely destroys any harmful or hazardous inorganic chemicals. All inorganic materials are made inert and vitrified into an environmentally benign product called Plasmarok® which can be sold as an aggregate for construction, generating a revenue stream.

    By Advanced Plasma Power (APP) based in Swindon, UNITED KINGDOM.

  • Precision moisture analysis instruments for fast, accurate solids analysis for wastewater

    Computrac moisture, solids and ash analyzers are able to quickly and easily determine solids content of cakes, slurries and sludge samples for the wastewater, hazardous waste and landfill industries. Identifying the optimal solids content of these byproducts of the treatment process can provide significant cost savings on chemical additives, haulage and incineration. Computrac analyzers are easy to use and their rugged and reliable design means that you’ll get accurate results whether they’re in the plant or in the lab. They can also be used to determine whether or not total solids content in landfills is consistent with state and local regulations.

    By Arizona Instrument LLC based in Chandler, ARIZONA (USA).

  • Reliable Shredding Technology for Hospital Waste

    Our hazardous waste shredders are perfectly suited for the chemically aggressive material in your hospital waste. After the shredding process, the material can be optimally utilised thermally or disposed of together with municipal solid waste once it has been sterilised. The shredding is so effective that the granulate does not give any indications of the source material. Hospital waste consists of very different types of waste and requires special treatment during disposal due to the presence of infectious and highly contaminated materials. Depending on the waste type or classification, the hospital itself might need to specially treat the waste or store it in dedicated plastic containers or drums on-site.

    By UNTHA Shredding Technology Gmbh based in Kuchl, AUSTRIA.

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