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heat recovery Applications

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    Industrial energy and heat recovery solutions

    Rising fuel and electric costs, along with global warming concerns have changed the way industrial facilities regard energy consumption. Process equipment and air pollution control systems installed several years ago may not reflect the new energy conscious designs available today. We recommend analyzing these systems periodically to determine energy reduction opportunities. Recovering waste heat is one of the easiest and most utilized means of reducing energy demands at industrial facilities.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

  • Organic Rankine Cycle for Electricity from Heat Recovery

    Turboden ORC can produce electricity by recovering heat from industrial processes, reciprocating engines and gas turbines. The power of Turboden units generally ranges between 200 kW and 15 MW electric.

  • Biogas recovery

    Collect valuable biogas from anaerobic digestion systems with a GTI gas collection cover. In waste-to-energy projects, the collected biogas can be used as a renewable fuel to generate process heat or electricity, helping to offset energy costs.

    By Geomembrane Technologies Inc. (GTI) based in Fredericton, NEW BRUNSWICK (CANADA).

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    Waste recovery for glass manufacturing

    Tetronics` twin torch system has been used continuously for the commercial production of high quality silica glass for optical applications since 1992. Tetronics’ unique twin torch technology allows a plasma arc to be created in space, which enables a falling stream of high quality silica powder to be melted at the junction of the two arcs to form an ingot of high optical quality silica glass. By using plasma as a clean and controllable heat source, the product has a high degree of integrity, because the absence of a natural gas flame means the resulting product is free from bubbles, contamination and other defects.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

  • Measurement and control systems for the heat & steam technology

    Reduction of perating costs: The increased energy costs over the last years have made investments towards heat recovery solutions not only cost effective but profitable. With the support and input of our employees and our technical know how, are improvements and solutions concerning heat recovery become feasible.

    By IGEMA GmbH based in Münster, GERMANY.

  • Industrial water Copper removal and recovery

    Pure copper is soft and malleable; a freshly exposed surface has a reddish-orange color. It is used as a conductor of heat and electricity, a building material, and a constituent of various metal alloys. Recycling is a major source of copper in the modern world. A combination of economic and regulatory factors are now at work to make metal recycle and water reuse very attractive.

    By PuriTech Ltd based in Herentals, BELGIUM.

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    Heat Transfer Equipment for Oleo Chemistry Industry

    Decades of experience in chemical engineering pays off. By using GIG Karasek technology our customers can produce high-quality products from various materials according to the most different industrial requirements. The environmental compliance and the purity of the products are just as important criteria as the energy expenditure with which they are obtained. Hence it is no sheer incident that our plants excel by innovative systems for energy recovery as well as sophisticated process combinations – with a dual beneficial effect on our Environment.

    By GIG Karasek GmbH based in Gloggnitz, AUSTRIA.

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    Heat Transfer Equipment for Waste Water Treatment Industry

    For years we are working successfully for environmental protection. Our systems allow to conserve resources through treatment and recovery. For the treatment of wastewater, among other thin film dryers. You can concentrate pastes and sludges, thicken, dry and dehydrate. The good product turnover in the dryer can dry sludge excellent. Process water must often be treated to either be disposed of properly or again recirculate in the process circuit. These combinations of methods are often necessary. In the process of purification solution GIG Karasek thermal processes are the focus. Thin Film Dryer here are the key component.

    By GIG Karasek GmbH based in Gloggnitz, AUSTRIA.

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    VOC and HAP Abatement

    As is the case for many industrial manufacturing processes, emissions are best destroyed through the use of thermal and catalytic oxidation technologies. Volatile Organic Compounds (VOCs) and Hazardous Air Pollutants (HAPs) are destroyed through the use of high temperature combustion with direct heat recovery. The harmful air pollutants are converted to heat, water vapor and carbon dioxide, creating a destruction efficiency greater than 99%.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Air pollution control for the automotive industry

    Anguil`s engineering expertise has led to numerous successful air pollution control and emission control installations in the automotive manufacturing industry. From painting vehicles to engine test stations and tire manufacturing, we have supplied oxidizers and heat recovery systems to both tier 1 and tier 2 automotive plants.

    By Anguil Environmental Systems, Inc. based in Milwaukee, WISCONSIN (USA).

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    Glass sorting for the glass recycling industry

    Elimination of contaminants; Ceramics, stones, porcelain, Metal, Glass ceramic (heat resistant glass), Leaded glass, Organic impurities, Plastics, Cork, Paper. Sorting and recovery of; White glass, Green glass, Brown glass, Other colors and combinations of colors.

    By REDWAVE a division of BT-Wolfgang Binder based in Gleisdorf, AUSTRIA.

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    Power Generation

    MEGTEC is actively involved in providing Power Generation solutions for many applications ranging from utilizing process heat recovery systems to utilization with boilers, to recovering and utilizing Ventilation Air Methane (VAM) from coal mines. MEGTEC has developed VAM processing technologies for either abatement only and in combination with energy recovery and utilization. MEGTEC’s proven technologies are destroying methane while generating high quality carbon credits, electricity for coal mines and heating for local communities and facilities.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Petrochemical

    Durable regenerative thermal oxidizer (RTO) technology is at the core of our systems. MEGTEC designs and engineers system solutions to meet your special requirements, ranging from energy-efficient treatment of dilute volatile organic compound (VOC) flows, such as tank ventilation, to demanding applications utilizing VOC energy for secondary heat recovery; for example, in the form of process streams. This can include pre- and tail gas treatment systems, and could handle hazardous components such as sulphurous or chlorinated hydrocarbons. For special requirements, we can offer FTO (flameless thermal oxidation) and we can design systems operating safely on oxygen contents below 5%.

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Coating and Laminating

    MEGTEC’s experience and application know-how are at your command for tough drying and web handling applications such as slow-drying coatings and materials or thin film coating and laminating. Dryers can be equipped with a wide variety of nozzle configurations ranging from simple slot nozzles to sophisticated Coanda-style air bars and patented air foil systems. A full range of heat sources are available including steam, direct and indirect gas-fired, thermal oil, electric, hot water and IR. In addition, the air handling systems can be integrated into the dryer enclosure or stand-alone for remote installation. When the process requires pollution control systems for solvent-based applications, MEGTEC also offers regenerative thermal oxidizers, solvent recovery, distillation and purification systems. MEGTEC also offers waste heat recovery packages to “close the energy loop” between pollution controls and the process, in order to reduce production costs and increase customer profits

    By Babcock & Wilcox MEGTEC LLC based in De Pere, WISCONSIN (USA).

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    Air pollution control for the waste gasification industry

    Processes that create a synthetic gas (syn gas) in a gasification process for waste reduction, electricity generation, or steam production (CHP – combined heat and power processes) – commonly benefit from custom heat recovery systems.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

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    Air pollution control for the converting, coating industry

    Companies that coat paper, film, or foil webs with solvent coatings or silicone coatings – commonly use thermal oxidizers and heat recovery systems for air pollution control needs.

    By Catalytic Products International (CPI) based in Lake Zurich, ILLINOIS (USA).

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    Hazardous waste treatment solutions for oil and gas industry

    There are a wide amount of applications for our VacuDry® process within the oil and gas industry. A large variety of wastes and by-products that are generated in the oil & gas production chain can be treated effectively and sustainably. In past decades, numerous thermal desorption processes have been implemented worldwide, using a variety of heating chamber designs to separate hydrocarbons from the mineral solids. Such standard TDUs work under atmospheric pressure which can lead to safety risks, high energy consumption, larger emissions and limited flexibility regarding altering feed materials. Due to its unique design, the complications outlined above are avoided throughout the VacuDry® process. When it comes to treating standard oily wastes, mercury-containing waste streams, NORM, and especially for the recovery of highly valuable drilling fluids from drill cuttings; our vacuum thermal desorption process (i.e. vacuum distillation) is economically unbeatable.

    By econ industries GmbH based in Starnberg, GERMANY.

  • Environmental technology for evaporation industry

    Based on long-time experience and permanent development of the jet pump technology Körting is a world-wide leader with their products for heat recovery. As thermocompressors in evaporation plants or as compressors to adjust pressure levels in steam networks Körting jet pumps guarantee high energy efficiency.

    By Körting Hannover AG based in Hannover, GERMANY.

  • Low emissions auxiliary boilers to coal or otherwise fired power plants

    Whether providing high-efficiency, low emissions auxiliary boilers to coal or otherwise fired power plants across the United States, or heat recovery steam generators to natural gas fired turbine plants you will find Superior Boilers serving the needs of power generation customers for years to come.

    By Superior Boiler Works, Inc. based in Hutchinson, KANSAS (USA).

  • Biogas to Elecricity

    The range of supply of biogas to electricity solutions is from 10 kW to 1 MW. All the components of the solution are provided with matching capacities. It comprises the biogas digester system of the desired capacity, gas storage, biogas cleaning system to get rid of H2S from the gas, and the biogas genset. In the digester system, one may have a pre-digester or a feed mixing chamber or both. On the post-digester side, liquid from the slurry is separated and is recycled for feed preparation. It reduces the overall fresh water demand of the scheme. The digester itself may be temperature controlled and the input for the same could be given from heat recovery of the genset or from a solar heating system or from any other heat source as the case may be.

    By Kirloskar Integrated Technologies Limited based in Kothrud, INDIA.

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