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industrial cooling Applications

  • Industrial solutions for cooling water contamination

    Problem: Large quantities of water are used for cooling in industrial manufacturing. To prevent scaling, corrosion and biofilm in the cooling system, inhibitors and biocides are regularity dosed. Make-up water is continuously added to the system to balance the loss of water from evaporation. As water is added, the concentration of chemicals is diluted and the quality of water changes.

    By Real Tech Inc. based in Whitby, ONTARIO (CANADA).

  • Industrial filtration & separation solutions for the cooling tower water industry

    Cooling Tower Water.

    By Filtra Systems based in Farmington Hills, MICHIGAN (USA).

  • Innovative Pump Technology for Cooling and Refrigeration Industry

    Transporting cold liquids in cooling and refrigeration systems places high requirements on the pump used. For reliable, constantly high pump performance the pump has to be designed accordingly, dimensioned specifically for the application and fitted with special equipment for the low temperatures.

  • Industrial and commercial water filtration for heating / cooling systems

    Heating or cooling systems, conventional or alternative, involve water. Over time that water picks up particles which in extreme cases can silt up entire heating systems, requiring expensive maintenance, repair or even replacement. A build-up of solids no thicker than a human hair inside pipework can reduce heat transfer by up to 30%, drastically reducing efficiency and increasing energy consumption.

    By Hydro-Gen Engineering Ltd based in Widnes, UNITED KINGDOM.

  • Microbial testing in cooling water system industry

    Superior reliability for superior control! Biocide treatments are essential to control microbiological growth in cooling systems. If not properly managed, the warm environments of cooling systems are ideal for the growth of microorganisms. As microorganism communities grow in cooling systems, they can attach to pipe walls and form biofilms. These biofilms pose serious risks, from human health risks like Legionnaire`s disease to reduced operating efficiency and eventually to equipment failure via microbiologically influenced corrosion (MIC).

    By LuminUltra Technologies Ltd. based in Fredericton, NEW BRUNSWICK (CANADA).

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    Flow Measurement In Cooling Water Tap for chemical industry

    Application: Closed rectangular channel, 3.8 x 3.5 m (h x w). Part filled. Walls and bottom made of concrete.

    By NIVUS GmbH based in Eppingen, GERMANY.

  • Water quality monitoring systems for cooling water treatment industry

    A number of treatment products are often added to prevent corrosion, scaling and fouling. Coating of sensors and other effects of these products must be taken into account when selecting analyzers. Discharge monitoring needs special attention because zero measurements must be reliable over time with little maintenance.

    By SWAN Analytische Instrumente AG based in Hinwil, SWITZERLAND.

  • DOCUPAK LLC REDUCES COOLING TOWER CHEMICAL USAGE BY A THIRD

    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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    Industrial solutions for power and cogeneration industry

    WesTech engineers water and wastewater process solutions for the power industry including water pretreatment, cooling tower makeup water treatment, and ultrafiltration pretreatment to reverse osmosis, guaranteeing SDIs less than 3. ISO 9001:2008 certified and turnkey experienced, WesTech stands ready to meet deadlines and assure minimal downtime with focused service.

    By WesTech Engineering, Inc. based in Salt Lake City, UTAH (USA).

  • Ozone generators for industrial application

    Disinfection of industrial and chemical freshwater, process water and cooling water. Disinfection, detoxification, decolouration and deoderization of industrial wastewater and improvement of its biodegradability. Oxidation of industrial off gasses. Chemical Oxidation.

    By Absolute Systems Inc. based in Edmonton, ALBERTA (CANADA).

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    Algae control in industrial reservoirs

    Increase the water quality and efficiency of your cooling water.

    By LG Sonic based in Zoetermeer, NETHERLANDS.

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    Water treatment chemicals for the manufacturing industry

    In all industrial sectors, productivity and economic efficiency are the main factors for sustainable success. Reliable and durable production plants together with their cooling, boiler and waste water systems therefore play an important role. For more than 60 years, Kurita has specialized in water and process treatment. Our 5,200 employees work on behalf of our customers worldwide in a variety of industrial fields. Our individual treatment concepts and competent service help ensure the safe and economical operation of their facilities.

    By Kurita based in Tokyo, JAPAN.

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Meteorological Sensors for Building Automation Industry

    Smart homes need a professional weather sensor that controls watering, closes the windows when it rains and optimizes the energy requirement (heating / cooling), depending on the external conditions. The better the weather information the megacities collect, the better the traffic management. The WS700 collects all measurement data for optimal weather-dependent building control. Rain / snow differentiation and maintenance- free intensity measurement of all types of precipitation. As an option, lightning detection can be integrated into the WS800. Insurance companies require proof in case of building damage.

    By G. Lufft Mess- und Regeltechnik GmbH based in Fellbach, GERMANY.

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    Industrial briquette presses for Metal briquetting

    Volume reduction and easy processing of metal briquettes is plain to see – they are easier to store, transport and a more convenient format for resale. But, the briquetting process also offers the opportunity to reclaim expensive coolant, residual oils and emulsions allowing reintroduction into the production cooling and lubrication circuit. During the reprocessing function the weight of the briquette allows it to sink thereby producing less slag and burn-off.

    By WEIMA based in Ilsfeld, GERMANY.

  • Water treatment research for microelectronics industry

    As devices get smaller and the fabrication plants get larger, the purity of the water required for ultrapure water systems increases. In terms of water reuse, the industry has relatively conservative attitudes towards recycling water for ultrapure water applications, but wastewater is treated and reused for cooling and other less critical purposes. Besides semiconductors, two other silicon-based sectors of the microelectronics industry need large volumes of highly pure water: flat panel displays (FPD) and photovoltaics (PV). Although, both sectors are in the process of maturing we anticipate that the increasing complexity of FPD and PV devices will create demand for even higher purity water.

    By Global Water Intelligence (GWI) based in Oxford, UNITED KINGDOM.

  • Oil skimmers for steel industry

    AMBAR has supplied oil skimmers to the steel industry for over 25 years. The most common application for the Oil Mop skimmer is the removal of oil and grease form scale pits. Other applications include cooling ponds, retention ponds, in-ground sumps and waste water treatment pits. The advantage that AMBAR Environmental`s Oil Mop skimmers have over its competition is its versatility in a wide variety of applications. With the use of Tail Pulleys or Rollers, Rope Mop can be routed to provide excellent coverage of a pit, pond or tank. The mop can always be routed to the area where the oil collects the most.

    By Ambar Oil Skimmers based in Westwego, LOUISIANA (USA).

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    Water treatment chemicals for the food & beverage industry

    The food and beverage industry is suffering from severe economic pressure. Efficient and continuous production processes are therefore business critical. By choosing Kurita concepts for your cooling water, boiler water and waste water plants as well as your reverse osmosis systems and autoclaves – all of which are specially adapted to your needs – you opt for economic and ecological treatment, leading to more productivity and cost-efficiency.



    By Kurita based in Tokyo, JAPAN.

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    Water treatment chemicals for the steel and coke industry

    The many production facilities within the steel industry, e.g. the blast furnace, converter, continuous caster, hot and cold strip mills and the coke oven plant require immense quantities of water for the cooling circuits and for gas scrubbing. During the last few years, the majority of steel plants have managed to significantly reduce freshwater usage per ton of steel through water recycling and process optimization. However, the high water quality standards required for the water circuits and regulations for waste water remain unchanged, resulting in an increased demand for professional water treatment.

    By Kurita based in Tokyo, JAPAN.

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    Water treatment solutions for the power generation industry

    Power generation industry is one of the greatest consumers of water, whether this is for cooling water applications or boiler feed (demineralized water). Lenntech can provide complete water treatment solutions in for the power generation industry considering a wide range of technologies and strategies.

    By Lenntech Water Treatment based in Delft, NETHERLANDS.

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