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industrial process control instrumentation Applications

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    Process Control for the Petrochemical Chemical Industry

    Most chemical products as we know today are composed of a few hundreds of basic chemicals, extracted mostly from crude oil and natural gas. Instrumentation, analyzer systems and process optimization are not new to the operation of all chemical and petrochemical processes.

    However, tightening regulations, competition pressure and increasing raw materials cost urges the industry to go deeper into process control technology. As a single-source supplier of the (petro)chemical industry since many years, AppliTek has supplied them many analyzer systems for monitoring chemical parameters in all sorts of applications, from the actual production step to peripheral treatment processes. Our application people and engineering department understand your needs and translate them into real solutions.

    By AppliTek NV based in Nazareth, BELGIUM.

  • Process monitoring and controlling for wastewater treatment industry

    Automation can save money, optimise a process and give warning of potential breeches of discharge consent. However, instrument selection is fundamentally important if a control system is to function efficiently. The measurement device must accurately and quickly respond to process variations and it must be reliable in operation if the control system is to function as intended. Designed properly, energy and chemical use can be significantly reduced, saving money and ultimately improving effluent quality.

    By Pollution & Process Monitoring Ltd based in Sevenoaks, UNITED KINGDOM.

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    Laboratory instruments solutions for surface finishing industry

    The coating and finishing of surfaces using electroplating techniques is a highly sophisticated process. Be it the finishing of metal parts or the coating of printed circuit boards, the quality required in the intermediate and end products is only achieved if the composition of the process baths is right. At the same time, rising costs of raw materials and energy make it absolutely essential to drive production as efficiently as possible. As a leading manufacturer of instruments for chemical analysis we know about the challenges of coating and finishing of surfaces using electroplating techniques. We offer you state-of-the-art instrumentation to control and optimize the quality of your coating processes − both in the laboratory and in the process environment.

    By Metrohm AG based in Herisau, SWITZERLAND.

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    Laboratory instruments solutions for pharmaceutical industry

    Pharmaceutical analysis guarantees drug safety by providing information on the identity, content, quality, purity, and stability of pharmaceutical products using analytical chemistry. Metrohm offers you a broad range of instruments and applications for quality control and for monitoring and improving drug manufacturing. With myriads of pharmacopeia-compliant analysis methods, we are your qualified partner for all chemical-pharmaceutical analysis issues and analytical method validations. In accordance with international pharmacopeias and various guidelines, Metrohm offers you analysis for active pharmaceutical ingredients (APIs), excipients, impurities, pharmaceutical solutions as well as pharmaceutical starting materials, and finished pharmaceutical products (FPPs). Additionally, we provide numerous wet chemical methods for atline and online process control as well as inline monitoring methods for assuring cost-effective manufacturing processes that satisfy all regulatory demands.

    By Metrohm AG based in Herisau, SWITZERLAND.

  • Reproducible Measurement for Robust Quality Control with the J200 LIBS Instrument

    In this tech note, we demonstrate how Applied Spectra’s J200 LIBS Instrument is ideal for performing many industrial measurement applications, including quality control (QC) during manufacturing processes. Request this application note at http://appliedspectra.com/applications/application-notes.html

    By Applied Spectra, Inc. based in Fremont, CALIFORNIA (USA).

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    Analytical instruments for bioreactor and fermentor

    Bioreactors and fermentors are used in a variety of biotechnology and industrial applications, e.g. in cell culture or microbiology experiments. A precise control of gas flow is essential for controlling the biological process and to achieve the desired result.

    By Axetris Ag based in Kaegiswil, SWITZERLAND.

  • Products for Industrial Weather Station

    Situation: Process control, worker safety, incident response, environmental temperature, wind loads, and precipitation volume are all situations and conditions that may require real-time, local weather instruments. HVAC in large facilities may require “weather” instruments when a wall thermostat just won’t cut it.

    By Dyacon, Inc. based in Logan, UTAH (USA).

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    Biogas Monitoring for the Renewable Energy Industry

    AppliTek`s solutions in this field concentrate on the process efficiency of anaerobic digesters. Many existing digesters give unnecessary problems, which arise due to inadequacies in the process or process control system. AppliTek has developed a unique instrument to measure and control the key processes in the anaerobic fermentation. Compact gas analyzers with proprietary technology can be implemented to check the biogas yield.

    Parameters: Volatile Fatty Acids - Alkalinity - pH - Bicarbonate

    Gas parameters: CH4 - CO2 - O2 - H2S

    By AppliTek NV based in Nazareth, BELGIUM.

  • EPR waste minimisation monitoring for wastewater treatment industry

    The EPR regulations have replaced the IPPC regulations and are effective from May 2009 for qualifying companies within the industrial sector and October 2009 within the water sector. They will progressively require industry to minimise waste, reduce product loss and implement improved process control. The legislation will require the operator to self monitor processes and discharges, to demonstrate effective control with particular emphasis on EPR compliance and prevention. The regulating Agency will operate a point scoring system to assess operators under the OMA-3 program and this will be used to identify how well a company is managing their processes and possibly identify areas for improvement. The Environmental Permitting Regulations require industry to install instrumentation (MCERTS approved where available) to report water quality. EPR compliance monitoring may include automatic water sampling, flow measurement, pH, turbidity and TOC water analysis. Industry will need to identify point of source emissions, take steps to correct inefficient control and alarm unacceptable process deviations. Although the legislation focuses on environmental improvement, good housing keeping also makes a lot of sense. Optimisation of process control minimises waste, reduces treatment costs and ultimately saves money.

    By Pollution & Process Monitoring Ltd based in Sevenoaks, UNITED KINGDOM.

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    Water Testing for Textile Manufacturing

    The textile manufacturing industry encompasses many and diverse processes that rely heavily on the use of water, energy, chemicals, and other resources. Wet spinning, sizing, desizing, scouring, bleaching, mercerization, dyeing and printing are just a few. Monitoring and controlling the pH, TDS/Conductivity/Salt Concentration, ORP (REDOX), and Temperature of the aqueous solutions used in these processes conserves costly resources, controls quality, and reduces the amount of pollution that must be treated before discharge of effluent wastes. This can be done manually with handheld instruments or automatically with in-line monitor/controllers.

    By Myron L Company based in Carlsbad, CALIFORNIA (USA).

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    Application package FLUXANA Slag

    The analysis of slags in the metal industry delivers important information about the production process. FLUXANA has developed a fusion slag method which allows the direct analysis of most common slags. Elements of interest and calibrated concentration ranges can be selected individually by the customer. The same application program can also be easily adapted to the analysis of different filter dusts (see CS-0023). It can for example contain all parts to perform a complete slag analysis: - Calibration set Slags prepared from CRM and primary oxides as glass beads - Calibration work performed by FLUXANA expert 3 days on site - 3x drift monitors for xrf instrument - 5x control samples for validation - Flux FLUXANA application packages include always the sample preparation method. If you combine our application packages with our sample preparation machines FLUXANA garanties the analytical performance of the package like a contract.

    By Fluxana GmbH Co. KG based in Bedburg-Hau, GERMANY.

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    Application package FLUXANA Slag-Dust

    This application package is a 'ready to go' calibration kit for xrf instruments. The analysis of slags and filter dusts in the metal industry delivers important information about the production process. FLUXANA has developed a fusion slag + filter dusts method which allows the direct analysis of most common slags and filter dusts. Elements of interest and calibrated concentration ranges can be selected individually by the customer. It can, for example, contain all parts to perform a complete slag and filter dust analysis: - Calibration set Slags and Filter Dusts prepared from CRM and primary oxides as glass beads - Calibration work performed by FLUXANA expert 3 days on site - 3x drift monitors for xrf instrument - 6x control samples for validation - Flux FLUXANA application packages include always the sample preparation method. If you combine our application packages with our sample preparation machines FLUXANA garanties the analytical performance of the package like a contract.

    By Fluxana GmbH Co. KG based in Bedburg-Hau, GERMANY.

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