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industrial washing system Applications

  • Recycling and Washing Equipment for the Manufacturing Industry

    From designing continuous production machines to integrating automated solvent-transfer systems, we manufacture a wide variety of industrial-quality, automated recycling and washing equipment. We can respond to your very specific needs in terms of semi-automated, robotic or completely automated systems. Some of our machines have contributed to gains in productivity of 100 to 700%, and all with impeccable quality control. Here are some examples of different types of automation processes achieved with recycling and washing equipment designed and manufactured by IST Pure. These examples were chosen to illustrate a wide variety of automation techniques possible.

    By International Surface Technologies based in Laval, QUEBEC (CANADA).

  • KRYSTAL KLEEN CAR WASHES REMOVES WATER SOFTENERS AFTER SCALEWATCHER INSTALLATION

    Krystal Kleen Car Washes in Hoover, Alabama has removed the water softeners from its three self-service car washes following the installation of the computerized, electronic, water-conditioner Scalewatcher® from Scalewatcher North America. This has not only saved the company thousands of dollars a year in salt but also provided a short-term payback on the units. Krystal Kleen Car Washes is located in a hard water area, with Total Alkalinity of around 200mg/L. This necessitated Jim LeNoir, owner of Kyrstal Kleen Car Washes, using water softeners at his three premises to prevent scale formation and water spotting on the cars. “I decided to try Scalewatcher at Montevallo since this was the hardest water location of the three”, said Jim LeNoir. “I stored the water softener just in case it was needed. However, after a year the Scalewatcher was working just as efficiently as the water softener and the customers were happy. Next installation was at Calera with the same results and finally at Homewood which has a spot free rinse system.” All car washes, including conveyor or rollover; high-pressure touchless automatics and self-serve bays, use water as the primary means of removing the dirt, road grime, salt, and snow off the surface of the vehicle during the wash process. Water softeners are the mainstay in the wash industry, providing a means of removing the hard mineral deposits that prevent soap from working efficiently. Water softeners are utilized to overcome the calcium carbonate that is the primary component of water hardness. However, in many States now, including Southern California, municipalities and water departments are severely limiting, and in some cases prohibiting, the use of salt-regenerating water softeners due to concern regarding the increased levels of salt in ground water. The award-winning Scalewatcher system not only helps car washes meet these regulations by minimizing salt usage but also saves money on salt purchase and has the additional benefit of removing scale from lines and nozzles. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “All the water softeners have now been removed freeing up much needed space and saving me money. Best of all I no longer have to haul salt pellets”, concluded Jim LeNoir. Scalewatcher models are based on continuous research and over 20 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems start at $248.00 USD and are capable of treating pipe sizes from one to 80 inches. All Scalewatcher systems come with a full performance guarantee and include free shipping throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

  • High performance separation system for caustic treating industry

    The key aspects of a caustic treating system pertain to the degree of contact between the caustic and hydrocarbon to facilitate the mass transfer. Increasing the specific surface area of contact in a two phase system necessarily creates a tight emulsion. The product hydrocarbon often contains entrained caustic, which is not easily recovered by a simple water wash followed by a separator drum. The spent caustic is often regenerated with sour-naphtha stream that is used to extract the disulfide oils into the hydrocarbon phase.

    By Pentair Filtration Solutions, LLC based in Conroe, TEXAS (USA).

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    E-scrap Recycling Equipment for Recycling Industry

    Electronic scrap (also named e-scrap) mainly includes discarded household appliance like refrigerator, TV, computer, washing machine, printer, fax machine, cellphone, circuit board, hard discs, CD ect. With the development of electronic industry and information technology, and electronic products’ fast replacement, the problem of e-scrap has become one of the stringent problems which need to be resolved effectively and correctly. Every year the 20 – 50 million metric tons of electronics end up in landfills all over the world.

    By Harden Industries Ltd. based in Zhongshan, CHINA.

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    Centrifuges for industrial waste water, minerals and oil industry

    Residues containing oil are created wherever oil is extracted or processed. Flottweg decanters, Tricanter, separators and systems offer an environmentally friendly solution to the following applications in the processing industry: Processing of sand washing water and gravel wash water. Cleaning wastewater and exhaust gases in steelworks. Cleaning and processing of tar in coking plants. Processing of wastewater containing oil. Processing of oil sludge from ponds and lagoons. Processing of residues containing oil from the cleaning of crude oil tanks. Processing of drilling slurry, drilling emulsion and drilling muds. Processing of ore and minerals.

    By Flottweg SE based in Vilsbiburg, GERMANY.

  • Wastewater treatment for the beverage industry

    Enterprises in the beverage industry are facing tough competition. Water consumption is one of the most significant cost factors in the sector, since water is the main ingredient of their products. In addition, bottle washing or cleaning of machines and equipment also requires enormous amounts of clean water. This is why beverage producers need a wastewater treatment system that meets these demands.

    By DAS Environmental Expert GmbH based in Dresden, GERMANY.

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    Dry bulk material processing for the food industry

    The need for improved sanitation and hygienic cleaning in the manufacturing process of food is growing every year. The FDA and USDA enforce this demand with the strongest focus on food equipment and food processing. Meyer offers a wide range of products ideal for the food processing industry. Our top rated Sanitary Airlock Feeders incorporate multiple modernizations for the food industry. They are specially designed for applications where frequent cleaning, sanitizing or inspection of the bulk handling system is required and minimum downtime is critical. Each Sanitary Airlock Feeder can be manufactured to meet NFPA explosion ratings while being FDA and USDA approved for operations. Additionally, increased accessibility of critical internal components, simplistic cleaning of valve internals eliminating contamination, water resistant exterior for high-pressure washing and quick dis-assembly/re-assembly for minimal downtime are just a few features of our Sanitary Airlock Feeders.

    By Wm. W. Meyer & Sons, Inc. based in Libertyville, ILLINOIS (USA).

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    Recycling Solutions for the panelboard productions

    Since the MDF-board production has started, ANDRITZ has continuously influenced the panelboard industry with on-going technical and technological developments and responsive services. ANDRITZ is one of the leading suppliers for complete front end-packages for the MDF-industry, consisting of the wood yard, the chip washing system and the pressurized refining system. ANDRITZ designs tailor-made solutions for each customer depending upon the raw materials used. The systems can process wood chips, sawdust, shavings, and annual plants such as bagasse or straw.

    By ANDRITZ MeWa GmbH based in Gechingen, GERMANY.

  • Solutions for the equipment decontamination

    BioSolve Pinkwater is used for cleaning/decontaminating tools and equipment at remediation sites, in refineries, on drilling rigs, following spill cleanup, and in industrial maintenance operations. Generally applied with standard pressure washing equipment.  Most oil and tar build-up can be washed away on contact. For more severe contamination, use of a hot water system may yield better results.

    By The BioSolve Company based in Lexington, MASSACHUSETTS (USA).

  • Water treatment for legionella prevention and control

    Whether you find yourself in a hotel bath room, cruise ship cabin, hospital, office building, industrial plant, greenhouse, car wash facility or your own hot tub, the combination of certain temperature levels, stagnant water and the presence of biofilm in water systems is a potential recipe for disaster: an outbreak of Legionnaires’ disease. An outbreak of Legionnaires’ disease is often the result of negligence, having legal repercussions for responsible parties. Because of its chemical and biocidal characteristics, chlorine dioxide is ideal for maintaining good standards of water hygiene. Chlorine dioxide has consistently been demonstrating to be the best molecule for eradicating the causative organism of Legionnaires’ disease.

    By Applied Oxidation LLC based in Chattanooga, TENNESSEE (USA).

  • Welding Fume Extraction

    Welding fumes & gases are Unbreathable. Nonetheless, welding is perhaps the most common industrial process and necessary anytime the joining of metals is required. Regardless of the welding equipment type or technology, the simple process of melting metal and filler materials creates poisonous fumes and gases. ? Different types of welding processes present unique challenges to adequately handle airborne fumes. Robotic welding equipment and other automated welding systems produce a high volume of welding fumes and sparks and need to captured by a heavy duty robotic welding hood. Moreover, manual stick welding typically produces a high volume of smoke and often requires a self-cleaning fume extractor to avoid overwhelming the filters.? Lighter duty applications like MIG welding generally produce less particulate and light-duty TIG welding generates the least amount of smoke. It is important to not only consider the type of welding process but also the work piece material in order to select the correct filtration media for your application. HEPA filters are recommended for stainless steel welding, Nanofiber filters for Aluminum and parts containing higher levels of Manganese. Polyester filters are appropriate where rust inhibitor, lubricants and coatings create an oily smoke as these filters can be washed in water. Diversitech offers a complete line of fume collection machines from compact welding fume extractors to central welding fume filtration systems. We specialize in engineered solutions and our engineering team is experienced in selecting the best equipment and filter media for your particular application. We can present you with detailed technical drawings demonstrating several potential layouts and solutions including costing, installation and start-up expenses. ??

    By DiversiTech Inc based in Montreal, QUEBEC (CANADA).

  • DOCUPAK LLC REDUCES COOLING TOWER CHEMICAL USAGE BY A THIRD

    Docupak LLC, a full service marketing company headquartered in Alabaster, Alabama, has reduced chemical usage by a third and removed all scale from its cooling tower at its plant after installing the patented, award-winning Scalewatcher computerized, electronic water-conditioner from Scalewatcher North America. In addition there are no longer signs of algae growth on the cooling tower louvres. Founded in 1998, Docupak, the operating name of Document and Packaging Brokers Inc., develops and distributes materials for businesses nationwide. In addition to its headquarters in Alabaster, Alabama, the company also operates a further plant in Alexandria, VA and has sales offices in Atlanta, Chicago, Cincinnati, Dallas, Los Angeles, Tampa and Washington, D.C. Aware that health agencies continually draw attention to the risks of limescale and algae in cooling towers and wanting to reduce the use of chemicals in the cooling tower, Plant Manager, Anthony Kinstley decided to install the Scalewatcher electornic water-conditioner through local dealer, Al Chatham of Water Processing and Well Supply in Harpersville, Alabama. An industrial Scalewatcher was installed on to the water-feed line to the building and then a further unit was specifically fitted on to the recirculation line of the cooling tower. “Since using the system the scaling on our cooling tower has been eliminated and we currently use only a third of the original chemicals intended for the water treatment within our system”, said Anthony Kinstley. Many air conditioning and refrigeration plant systems are water-cooled. The heat generated by cooling coils is removed by water, which is passed through a water-cooling tower. These are recirculating systems, which operate at temperatures ideal for bacterial and algae growth, and have plentiful supplies of nutrients. In cooling towers, temperature, water hardness, pH, scale and corrosion are all factors, which increase the chance of biofilms, algae and Legionella colonization. The environmentally friendly Scalewatcher provides a permanent solution to hard water problems without the need of chemicals, salt or maintenance. It works by producing a varying electronically applied force field, induced by a coil wrapped around the outside of the pipework, which keeps the minerals in suspension and thus prevents limescale forming. The water’s increased solubility enables it to dissolve existing scale, which is gradually washed away. “Scalewatcher has proven itself to be highly effective. I would highly recommend this product and service without limitation,” concluded Antony Kinstley. Scalewatcher models are based on continuous research and over 25 years experience and expertise as market leaders in electronic scale control with countless units sold worldwide. The patented Scalewatcher systems are capable of treating pipe sizes from one to 120 inches. All Scalewatcher systems come with a full performance guarantee and are shipped throughout North America.

    By Scalewatcher North America Inc. based in Oxford, PENNSYLVANIA (USA).

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