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machine monitoring Applications

  • M2M (Machine to Machine) Communication

    By Nethix S.r.l. based in Castelfranco Veneto (TV), ITALY.

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    Machine condition monitoring for municipalities

    Overview

    Cities and towns are often responsible for maintaining critical assets such as water and wastewater treatment facilities and power generation plants. Oil analysis on this critical equipment as part of a robust maintenance program is a very cost effective way of failure avoidance. Additionally, greater emphasis on environmental conservation and a focus on delivering critical services while operating under reduced budgets leads municipalities to activate these programs. Spectro oil analysis solutions are used by many municipalities to monitor treatment plant gearboxes and backup diesel generators, and avoid costly lubrication mixups.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for racing

    Overview

    Grand Prix racing utilizes cutting-edge high performance engines operation at extreme RPMs and temperatures. To keep the very valuable engines operational and competitive requires a team of mechanics paying careful attention to the engine and lubricant condition. To support this, engine condition monitoring based on oil analysis has become a widely practiced technique by Formula One racing teams. 

    Not only do the racing teams themselves take Spectro Scientific instruments to races, but the companies that design, build and test racing engines also are Spectro Scientific customers. We welcome the opportunity to continue to be of service to existing customers and to assist new customers with their oil analysis instrumentation requirements.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for lubricant & additive manufacturers

    Overview

    Many large oil companies are Spectro Scientific customers because they employ oil analysis not only to monitor their own equipment in refineries, tankers, and pipelines, but they monitor their own blended lubricant products and also frequently provide oil analysis services to customers who buy their lubricants. Many industrial and transportation companies receive oil analysis services from their lubricant supplier.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for biofuels

    Overview

    The use of ethanol as a gasoline additive has increased dramatically over the past few years and will likely continue to increase. For fuel blenders, this means an added challenge to avoid an incorrect blend that could lead to regulatory fines, loss of customer confidence and damage to equipment. A quick on-site analysis with a portable mid-infrared based analyzer, such as the InfraCal 2 Ethanol Blend Analyzer shown in the photo, can help fuel blenders quickly flag out-of-spec product and ensure the final blend meets specifications.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for industrial manufacturing

    Machine condition monitoring using oil analysis is a predictive maintenance solution for industrial environments. An oil analysis program allows for reduction in unexpected failures and costly downtime for manufacturing components such as gears, pumps, compressors, engines, bearings, hydraulic systems, and other machinery.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for pulp & paper

    Machine condition monitoring based on oil analysis has become an important, if not mandatory, maintenance practice for pulp and paper companies. An effective oil analysis program will keep important manufacturing assets such as pumps, gears, bearings, compressors, engines, hydraulic systems and other oil-wetted machinery in operation by reducing unexpected failures and costly unscheduled downtime.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Noise monitoring solutions for machine diagnostics

    Due to production and assembling tolerances, wear and load variation, the moving parts in any rotating machine will sooner or later cause annoying vibrations that eventually lead to breakdowns.

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    Machine condition monitoring for trucking fleet

    Overview

    Over-the-road trucking fleets depend on their vehicles for their business and revenue. Vehicle availability is critical and unexpected breakdowns can be costly – not only due to the cost of the repair but towing charges of a large truck and the lost revenue can add up to an expensive event.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for municipal fleet

    Overview

    Municipal fleets include public works vehicles, public transportation and emergency vehicles. Keeping the vehicles in these fleets up and running is critical to the operations of any city or town. Many locations have their own maintenance garages to service the municipal fleet which can include hundreds or even thousands of vehicles.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for power generation

    Power plants are expected to operate 24 hours per day, 7 days per week. Downtime and equipment derating (when a generator fails to deliver power at its rated capacity) can cost a power plant thousands of dollars per hour. The cost of replacing failed equipment is also extremely high. Vibration analysis by itself is not enough to anticipate catastrophic failures. Oil analysis is often able to detect problems at a much earlier stage than vibration analysis. This is why more and more power plants are bringing oil analysis capabilities in house.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for labs & services

    Overview

    Machine condition monitoring using oil analysis is widely practiced by virtually every segment of modern industry that maintains large, expensive, oil-lubricated machines. In many cases, especially in smaller plants or enterprises, samples are sent to commercial oil analysis laboratories that can help monitor machinery health.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for marine

    Overview

    Machine condition monitoring based on oil analysis has become an important, if not mandatory, maintenance practice by the marine industry. An effective oil analysis program will keep important assets such as engines, gearboxes, hydraulic systems, turbines, compressors, generators and any other oil-wetted machinery in operation by reducing unexpected failures and costly unscheduled down time.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for rail fleet

    Overview

    Machine condition monitoring based on oil analysis has become an important, if not mandatory, maintenance practice by the transportation industry. An effective oil analysis program will keep important transportation industry assets such as engines in gearboxes in trains, buses and any other oil-wetted machinery in operation by reducing unexpected failures and costly unscheduled downtime.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for aviation, aerospace & airlines

    Overview

    Oil analysis has long been practiced for aircraft engines and other airborne oil-wetted systems such as hydraulic systems and gear boxes in helicopters. Military organizations are perhaps the number one users of oil analysis testing and commercial aviation also has a long history of oil analysis. A number of airlines throughout the world do their own oil analysis, but in many cases they send samples to commercial oil laboratories. Engine manufacturers also do oil analysis as part of engine development and testing.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for oil & gas

    Overview

    The business of exploration, transportation and refining of oil and gas involves heavy equipment and transportation at each step - equipment that is costly to maintain and to repair. A proper condition based maintenance program enabled predictive maintenance, saving time, money and preventing costly downtime.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for oil in water/soil

    Overview

    Being able to trust your instruments to make quick, easy and accurate measurements in the field is key when dealing with regulatory requirements. The InfraCal2 infrared analyzer is the choice of experts for measuring oil in produced water; oil contamination in soil; and fats oil and greases in waste streams.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for off-highway heavy equipment

    Overview

    Machine Condition Monitoring based on oil analysis has become an important, if not mandatory, maintenance practice for the construction, mining, and agricultural industries. Equipment in these industries are frequently exposed to severe environmental and working conditions. An effective oil analysis program will keep important assets in operation by reducing unexpected failures and costly unscheduled downtime.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Machine condition monitoring for engine testing and development

    Overview

    Engine manufacturers use Spectro Scientific oil analysis instruments to assist in engine testing during new product development, testing engines during manufacturing run-in, and for qualifying new lubricants. Engines include:

    • Gasoline and diesel automobile engines
    • Truck and other high speed diesel engines
    • Medium speed diesel engines such as those used for locomotives, marine and power generation
    • Extremely large low speed diesel engines for marine propulsion and power generation
    • Motorcycle engines
    • High performance race car engines

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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