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metal monitoring equipment Applications

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    Machine condition monitoring for metals processing

    Overview

    Metals processing industries employ large, critical assets, the reliability of which is absolutely essential to their business model. An undetected failure of a piece of processing equipment such as a rolling mill gearbox, or a 1000 ton extruder press not only involves the cost of equipment repair and line downtime, but the product quality may be severely impacted. Today more than ever, there is also less redundancy. Oil analysis is a critical aspect of a reliability based maintenance program, and for many large slow speed systems, it is the first line of protection. Spectro’s oil analysis solutions are designed to monitor this critical oil lubricated machinery, and provide the asset owners with timely information for reliability decision support.

    By Spectro Scientific based in Chelmsford, MASSACHUSETTS (USA).

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    Air monitoring for laboratories

    Many of the air quality analyses can be performed with standard laboratory consumables, such as traditional filter papers. However, some analyses require materials with specific features, for example filters with low metal levels.

    Common air monitoring applications include:

    • Air quality testing of ambient environment and emissions. Includes particulate monitoring methods such as PM2.5 and PM10, and chemical analysis such as heavy metals determination.
    • Asbestos sampling and analysis

    By GE Healthcare Life Sciences based in Marlborough, MASSACHUSETTS (USA).

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    Filtration for water testing

    Chemical purity of water is assessed for a wide variety of different chemicals depending on the type of water and applicable local legislation. 

    Chemical analysis of water can include testing for nitrogen compounds, dissolved heavy metals, and total and dissolved organic carbon.

    Common water monitoring applications include:

    • Determination of suspended solids in waterusing for example glass fiber filters.
    • Chemical analyses of for example heavy metals, dissolved organic carbons (DOC), and ions.
    • Microbiological analyses using membrane based microfiltration methods

    By GE Healthcare Life Sciences based in Marlborough, MASSACHUSETTS (USA).

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    Laboratory instruments solutions for surface finishing industry

    The coating and finishing of surfaces using electroplating techniques is a highly sophisticated process. Be it the finishing of metal parts or the coating of printed circuit boards, the quality required in the intermediate and end products is only achieved if the composition of the process baths is right. At the same time, rising costs of raw materials and energy make it absolutely essential to drive production as efficiently as possible. As a leading manufacturer of instruments for chemical analysis we know about the challenges of coating and finishing of surfaces using electroplating techniques. We offer you state-of-the-art instrumentation to control and optimize the quality of your coating processes − both in the laboratory and in the process environment.

    By Metrohm AG based in Herisau, SWITZERLAND.

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    Visual inspection solutions for the borescope for casting inspections

    Casting is a manufacturing process that is used to make countless metal objects every day. Many of these metal pieces are extremely intricate and used as parts to make up larger complex machines, systems or units, such as engines, turbines, medical equipment etc. Inspecting these casting, before and during use is beneficial to maintaining the systems they make up. A rigid or flexible borescope is often the easiest, most efficient and fastest way to inspect the finer details inside of metal castings.

    By Medit Inc. based in Winnipeg, MANITOBA (CANADA).

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    Optical sorting machines for electronic scrap (WEEE) industry

    Recovery of recyclables from Waste Electrical and Electronic Equipment (WEEE): Metals and alloys. Plastics (thermoplastics, plexiglass, etc.). Composite materials (circuit boards, etc.). Brominated plastics (BFR). Plastics with cadmium compounds. Material tainted with precious or recoverable metals (e.g. copper, brass, silver, etc.). Sorting of monitor glass (CRT), etc.

    By REDWAVE a division of BT-Wolfgang Binder GmbH based in Gleisdorf, AUSTRIA.

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