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metal recovery Applications

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    Waste recovery for metal refining

    Metal refining is increasingly seen as an essential part of natural resource conservation As sources of primary metals become scarcer or harder to excavate, the only viable solution is to extract and recycle secondary source of material already in circulation in a number of mass produced consumer products across the globe. The challenge is finding a technology that can efficiently recover these valuable metals from their less valuable materials. Tetronics can assist with a range of metal refining challenges, including:

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Waste recovery for metal manufacturing

    There are several challenges faced by the metal manufacturing industry. Firstly, there is a drive to recover as much metal credit as possible before disposal of by-products as wastes. Secondly, there is a requirement to minimise waste generation or alternatively minimise the costs of managing the disposal of any hazardous waste material generated during the manufacturing process. Finally, keeping the company competitive by generating value or by reducing costs in the manufacturing process. Any solutions that can overcome these challenges must be considered. Tetronics can assist with a range of metal manufacturing waste challenges, including:

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Metal Sorting - Wire Recovery

    Cable materials were often lost in the treatment and sorting processes available till now, which meant a financial loss due to the high proportion of copper they contain. New sorting technologies such as the FINDER are now capable of detecting these cables. Recently it has become possible to separate metals and copper cables. Previously, cable materials were often lost in the treatment and sorting process. This meant a financial loss due to the high proportion of copper they contain. New sorting technologies such as the FINDER and the FINDER [poly] are now capable of detecting these cables, transferring them to a metal product and then finally sorting them in a further step into a cable fraction of outstanding purity.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

  • Solutions for recovering metals

    The mining industry relies on Calgon Carbon’s Granular Activated Carbon (GAC) to recover gold and other precious metals. Calgon Carbon’s ISEP® Technology is used to recover precious, rare earth and base metals, uranium, copper, nickel and zinc from ore, waste and reclaim streams. Our high-quality activated carbons have been developed and successfully proven to maximize efficiency by reducing the loss of precious metals and the consumption of carbon in three precious metal extraction techniques: Carbon-in-Leach (CIL), Carbon-in-Pulp (CIP) and Carbon-in-Column (CIC). When Ion Exchange is employed for metal recovery in leach and waste streams, Calgon Carbon’s ISEP ® system provides a continuous, consistent and high purity concentrated product while minimizing the use of chemicals, resin and wastes. Calgon Carbon’s continuous ion exchange systems are the most flexible, robust, and accepted in the industry.

    By Calgon Carbon Corporation based in Pittsburgh, PENNSYLVANIA (USA).

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    Emission Monitoring for the Metal Industry

    The metal industry comprises a large variety of different branches, beginning with metal winning and recovery, metallurgy, metalworking and extending to manufacture of machines and devices for which metal finishing and electroplating are indispensable process steps for quality standards. These industries face the difficulties of improved process control and lower environmental stress. AppliTek implements on-line monitoring in specific processes of the metal industry to increase process efficiency and lower emissions to air.

    By AppliTek NV - Environmental Analysis Division based in Nazareth, BELGIUM.

  • XRF analysis for precious metals

    Precious metals testing for trade purchase, bulk supply, or repairs requires precision and care to ensure appropriate pricing, customer confidence and dealer reliability. Niton precious metals testing instruments are ideal for precious metals testing, analysis, recovery and recycling. They have rapidly built a reputation in the precious metals sector as valuable tools for precious metals analysis and precious metal recovery and recycling.

    By Niton UK Limited based in Woodmancott, Winchester, UNITED KINGDOM.

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    Recycling equipments for shredding scrap metals

    Scrap metal includes metals that can be reclaimed for use in manufacturing, processed for re-melting or prepared for disposal in landfills. These metals include industrial scrap metal and remainders, electronic scrap, aluminum and precious metals. Shredders prepare the metals for bailing and bundling, saving storage space, transportation and disposal costs. Quad shaft shredders reduce and separate electronic scrap and prototypes in one process, allowing for the recovery of precious metals. Dual or quad shaft shredders break bales or briquettes of pre-processed metal scrap for final size reduction and separation for reclamation or re-melting, allowing for recovery and reuse of the metals. Integrated systems include grinders and hammer mills for producing small size or powdered materials for reuse.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

  • Activated carbons for metals & mining industry

    Activated Carbon has a major role in various applications across the mining industry.
    Particularly in gold recovery, Activated Carbon fulfils a crucial role as the key element in Heap Leach Circuits, Carbon in Leach, and Carbon in Pulp processes. Carbon Activated Corp. has a well developed history of supplying goldmines across the USA, South America, Turkey and a number of other gold producing territories. We are a major manufacturer of activated carbon specialized for the gold mining industry and precious metals recovery to be utilized in both Carbon Leach and Carbon Pulp methods. We have been very active in this industry and service some of the world`s largest mining companies.

    By Carbon Activated Corporation based in Compton, CALIFORNIA (USA).

  • e-scrap recycling System

    PCB Boards and E-scrap Recycling Plant 3.Why buy MINGXIN's E waste(PCB) Recycling plant ? Get the metal separated from waste circuit board through crushing and air separation process. No incineration and pollution. compliance with EHS standard, no harmfulness to workers, eco-friendly solution for E waste recycling. The plant has 5 advantages: A. The coarse crush can grind baseplate and separate electronic component.. B. National Environment Protection Standard achieved. No dust leak and no secondary pollution . C. Low energy consumption but high production. D. High metal recovery rate which reaches 97%-99%. Metal content in on-metal powder is less than 1%. E. Patent number: ZL02247015.8

    By Jiangxi Mingxin Metallurgy Equipment Co.,Ltd. based in Shicheng County, CHINA.

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    Waste recovery for mining wastes

    Mining waste typically arises from the limitation of the installed technologies of an operation, e.g. where fines cannot be tolerated. They are associated with mine workings and often contain valuable and/or hazardous materials. The hazardous content, which are often the valuable fractions within this waste are typically metals. Spread of metal toxicants in association with tailings particles, through a combination of wind dispersion or if washed into the soil or rivers, can have a highly damaging effect on the environment. Crucially, as time moves on, the mine tailing of one generation become the resource of the next.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

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    Recycling equipments for non-ferrous scrap metal shredding & recycling

    Non-Ferrous Metal Recycling is a large industry focusing on the recovery of metals such as aluminum, brass, copper, and even precious metals from electronic scrap. The applications and needs of non ferrous metal recyclers vary greatly. These can include a large corporate recycler buying UBC bales for shredding to be converted back into beverage cans or a small recycler who is recovering precious metals from circuit boards or catalytic converters.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Applications and Air Pollutants Removed in the Metallurgical and Metal Finishing Industries

    From Aluminum to Zinc in the Metals Industry, Bionomic offers field proven extensive line of equipment and systems for; capturing acid gases, ammonia and alkaline mists from metal cleaning, treatment, etching and finishing operations including chemical milling. Acid and NOx emissions from pickling, anodizing, chemical milling and precious metals dissolving operations. Systems for HCL recovery from pickling lines, special scrubbing equipment and chemistries for NOx removal. Zinc galvanizing and electrogalvanizing line emissions. Removal of fine metallic particulate including tars from smelters and sinter plants as well as particulate emissions from blast, reverberatory and other furnaces. 

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Recycling equipments for ferrous scrap metal shredding & recycling

    Ferrous scrap metal includes metals that can be reclaimed for use through traditional ferrous scrap recovery systems. These metals include a wide variety of light ferrous scrap such as sheet steel, 55 gallon drums, white goods, and other forms of loose tin. Heavier ferrous scrap can be processed through the Saturn hammermill line of shredders which also produce a more consistent, higher density shred. Shredders prepare the metals for further separation or directly to end ferrous scrap consumers. Additional Granutech machinery such as the MAC Magnum Logger, or MAC Big MAC auto crusher can compact and densify larger ferrous items reducing transportation costs.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Waste recovery for energy & utilities

    In order to stay competitive and to be seen as being environmentally responsible, energy and utility companies are always looking for alternative routes to generate power. One method of doing this is by leveraging waste to energy incineration plants linked to the processing municipal solid waste. During this incineration process, APC residues, which are a mixture of fly ash, organic pollutants (including dioxins and furans), are generated and are classified as hazardous waste and have a detrimental environmental impact. This fly ash is subject to Air Pollution Control as it is contaminated with extremely high concentrations of heavy metals and toxic compounds like dioxins, linked to cancer and other health problems. Tetronics offers valuable waste recovery plants that can eliminate the hazardous element within the fly ash while generating an inert building aggregate with the remaining material.

    By Tetronics (International) Limited based in Swindon, UNITED KINGDOM.

  • Industrial water Copper removal and recovery

    Pure copper is soft and malleable; a freshly exposed surface has a reddish-orange color. It is used as a conductor of heat and electricity, a building material, and a constituent of various metal alloys. Recycling is a major source of copper in the modern world. A combination of economic and regulatory factors are now at work to make metal recycle and water reuse very attractive.

    By PuriTech Ltd based in Herentals, BELGIUM.

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    Removal of Non-Ferrous Metals in the Recycling Industry

    Non magnetic metals such aluminum + copper can be separated using eriez eddy current separators or meta sorters. Eriez equipment, either as individual units or complete systems, is designed for efficient + economical processing of municipal solid waste, co-mingled recyclables, shredded automobiles, Electronic Scrap, Glass Cullet, Plastic (PET), foundry sand and many other resource recovery options.

    By Eriez Magnetics Europe Ltd based in Bedwas, UNITED KINGDOM.

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