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metal recycling system Applications

  • e-scrap recycling System

    PCB Boards and E-scrap Recycling Plant 3.Why buy MINGXIN's E waste(PCB) Recycling plant ? Get the metal separated from waste circuit board through crushing and air separation process. No incineration and pollution. compliance with EHS standard, no harmfulness to workers, eco-friendly solution for E waste recycling. The plant has 5 advantages: A. The coarse crush can grind baseplate and separate electronic component.. B. National Environment Protection Standard achieved. No dust leak and no secondary pollution . C. Low energy consumption but high production. D. High metal recovery rate which reaches 97%-99%. Metal content in on-metal powder is less than 1%. E. Patent number: ZL02247015.8

    By Jiangxi Mingxin Metallurgy Equipment Co.,Ltd. based in Shicheng County, CHINA.

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    Metal Sorting - Non Ferrous Metals Sorting

    Modern sensor-based sorting systems are superior to traditional manual or sink-float processes for reasons including that they achieve material purities of up to 99.9% in refining the sorted fractions. TOMRA Sorting’s efficient sorting and recycling technology provides benefits for shredder machinery and heavy media operators, plus aluminum resmelters. Shredder operators can create individual fractions out of mixed product which yield much higher market values. Heavy media operators can produce and sell pure final products themselves, meaning their investment in technology is recouped quickly. After wet processing, the aluminum product still contains impurities and its concentration can be improved further using TITECH technology and sold for a considerably higher profit. For smelters, the TITECH x-tract [XRT] removes impurities in the secondary resource to such a high degree of precision that less primary resource is needed to obtain useful aluminum.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Shredding of metals with Mercodor shredding systems

    The shredding of metals is a very difficult process because, due to their very different characteristics, the metals, such as wire, steel pack binding, stamping waste, titanium sheets, zinc sprues, zinc casting waste, zinc oxide or magnetic bands, have very different requirements to the shredding machines. The Mercodor shredders are best suitable for the shredding of metals and metal composites of any kind and composition.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Recycling equipments for shredding scrap metals

    Scrap metal includes metals that can be reclaimed for use in manufacturing, processed for re-melting or prepared for disposal in landfills. These metals include industrial scrap metal and remainders, electronic scrap, aluminum and precious metals. Shredders prepare the metals for bailing and bundling, saving storage space, transportation and disposal costs. Quad shaft shredders reduce and separate electronic scrap and prototypes in one process, allowing for the recovery of precious metals. Dual or quad shaft shredders break bales or briquettes of pre-processed metal scrap for final size reduction and separation for reclamation or re-melting, allowing for recovery and reuse of the metals. Integrated systems include grinders and hammer mills for producing small size or powdered materials for reuse.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Recycling equipments for ferrous scrap metal shredding & recycling

    Ferrous scrap metal includes metals that can be reclaimed for use through traditional ferrous scrap recovery systems. These metals include a wide variety of light ferrous scrap such as sheet steel, 55 gallon drums, white goods, and other forms of loose tin. Heavier ferrous scrap can be processed through the Saturn hammermill line of shredders which also produce a more consistent, higher density shred. Shredders prepare the metals for further separation or directly to end ferrous scrap consumers. Additional Granutech machinery such as the MAC Magnum Logger, or MAC Big MAC auto crusher can compact and densify larger ferrous items reducing transportation costs.

    By Granutech-Saturn Systems based in Grand Prairie, TEXAS (USA).

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    Reliable Shredding Technology for Metal-processing Industry

    Regardless of whether your metal waste comes from the metal-processing industry, automotive industry, electronics industry, waste industry or commercial production, we will always offer you the right shredding system for recycling your valuable resources! Metals are important raw materials for the industry and can be repeatedly returned to the recovered resource cycle with very little loss. The recycling of metals saves valuable raw materials and energy as opposed to the new processing of ores.  Our sturdy rotary shears that have been tried and tested a thousand times over, reliably and efficiently shred light metals such as aluminium, magnesium, Al-Mg alloys, copper or nickel, as well as harder metals such as iron, zirconium, titanium and sheet steel.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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    Industrial shredders system for metal shredding sector

    Metal swarf is valuable and heavy, and often voluminous; Three reasons to separate them into their components. Transportation becomes more efficient with reduced volume where it can then be reprocessed and transformed into cash. With WEIMA technology it is possible to shred all kinds of light metals to include aluminum or magnesium, also copper and brass. Irrespective of profile; tin, foil, long swarf or punching waste.

    By WEIMA based in Ilsfeld, GERMANY.

  • Systems for the scrap metal industry

    From small recycling yards to huge regional processors, every scrap yard has a different mix of materials, volumes and demand cycles. And your equipment collection should be precisely prescribed to match. Having the right stable of balers, shears, wire strippers, choppers, shredders and other assets is crucial to running a perfect processor. Ensuring you can scale up through growth and expansion is even more critical to your future success. OBC has maintained many long-term relationships with scrap metal processors, and can leverage this experience to help you craft the best configuration of equipment to serve your specific needs.

    By OBC Baling Equipment based in Cleveland, OHIO (USA).

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    Removal of Non-Ferrous Metals in the Recycling Industry

    Non magnetic metals such aluminum + copper can be separated using eriez eddy current separators or meta sorters. Eriez equipment, either as individual units or complete systems, is designed for efficient + economical processing of municipal solid waste, co-mingled recyclables, shredded automobiles, Electronic Scrap, Glass Cullet, Plastic (PET), foundry sand and many other resource recovery options.

    By Eriez Magnetics Europe Ltd based in Bedwas, UNITED KINGDOM.

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    Removal of Ferrous Metals in the Recycling Industry

    Carbon steel metal can be separated from non-recyclables using Eriez magnetic separators.

    Eriez equipment, either as individual units or complete systems, is designed for efficient and economical processing of municipal solid waste, co-mingled recyclables, shredded automobiles, Electronic Scrap, Glass Cullet, Plastic (PET), foundry sand and many other resource recovery options.

    From permanent magnets to scrap drums and magnetic drums to metal detection for further material purity and feeding equipment, Eriez recycling team assists recycled material processors, material recycling facilities alike in improving product quality and recovering valuable commodity. 

    By Eriez Magnetics Europe Ltd based in Bedwas, UNITED KINGDOM.

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    Shredding of swarf recycling with Mercodor equipment

    For the optimal processing and reduction of steel and stainless steel chips, cast, aluminium, copper, brass, titanium and precious metal turnings, for instance, Mercodor, with its rugged, compact precision cutters has the right solution for each and every task.

    By MERCODOR GmbH Sondermaschinenbau KG based in Frankfurt am Main, GERMANY.

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    Hazardous waste treatment solutions for metal industry

    Sludge by-products from the metalworking industry have a high potential for recycling. Prolonged grinding processes can generate large amounts of highly valuable, alloy-rich sludge; consisting of metal powder and cooling lubricants. Inside our VacuDry system, the thermal separation of the liquids (hydrocarbons, eventually water) and solids (metal powder) takes place in an oxygen free atmosphere. This absence of oxygen ultimately eliminates material degradation by oxidation, and self-ignition or explosion risks. Operation under a low vacuum ensures the possibility to recover the cooling lubricants for later reuse. After the thermal treatment, for appropriate handling in the melting process, the metal powder is pressed into briquettes. With the econ VacuDry technology, 100% recycling of all ingredients is possible.

    By econ industries GmbH based in Starnberg, GERMANY.

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    Recycling of Incinerator Slag

    Incinerator slag mainly consists of mineral components, metal scrap and other unburnt materials. With our separation systems we are able to treat both the untreated ash as well as the mixed and contaminated metal fraction. Out of both fraction we can recover a clean aluminum and a heavy metal fraction.

    By AD REM N.V. (Valtech Group) based in Menen, BELGIUM.

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    Metal Sorting - Electronic Scrap Sorting

    The recycling of disused and obsolete electrical and electronic equipment is gaining more and more importance world-wide. Waste electrical equipment is an incredibly rewarding source of raw materials. In Waste electrical equipment, up to hundreds of times more precious metals can be found per ton of material than in the primary source of raw material, ore. The goal for TITECH and the industry as a whole is to utilise electronic scrap recycling and sort out pollutants on one hand and profitable components in high purity on the other. For electronic recycling purposes, the EU classifies W??? into 10 categories. After separate collection of TVs, fridges and so on, they are processed and sorted in electronic scrap recycling systems. The average content of thus gained materials is as follows: metals (50%), plastics (30%), glass (10%) and other materials (10%).

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Processing of LCD screens

    The safe extraction of valuable raw materials: robots automatically dismantle monitors containing mercury, while protecting workers’ health at the same time. According to initial projections, around three million LCD screens will be recycled in Germany in 2016. However, their backlighting system often contains mercury, which means they are classified as 'hazardous waste' in accordance with the EWC, and as 'Collection Group 3' in accordance with the Electrical and Electronic Appliance Law. They also contain valuable raw materials, such as metals and plastics, which have to be recovered in such a way, that the environment is not harmed. However, recycling specialists, Erdwich Zerkleinerungssysteme GmbH, have now developed an alternative: The company from Kaufering has developed an automatic processing system that enables mercury and other valuable raw materials to be easily extracted and recycled in an environmentally-friendly way.

    By Erdwich Zerkleinerungssysteme GmbH based in Kaufering, GERMANY.

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    Waste Sorting - Commercial Waste Sorting / Industrial Waste Sorting

    Traditional manual or semi-automated techniques, however, are only able to recover low levels of separate materials from commercial and industrial waste streams. In contrast, TOMRA’s fully adjustable, state-of-the-art, senor-based sorting and recycling systems convert complex and varied commercial and industrial streams into high quality, separated output. The systems also make manual picking unnecessary, thus reducing labor costs and material loss, while increasing the efficiency of commercial waste recycling. Operationally, through using detection techniques such as near infrared (NIR), x-ray transmission (XRT), visual spectrometers (VIS), color line cameras and metal sensors in combination, the systems offer: - High recovery rates - High throughputs - High purity levels - Speedy return on investment - Low running costs - Advanced recognition capabilities (material, color, atomic density etc)

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Mixed Municipal Solid Waste Sorting

    Traditional (manual) or semi-automated techniques, however, are only able to recover low levels of separate materials from mixed municipal waste streams and mean considerable content going to landfill. In contrast, TOMRA Sorting’s fully automated, state-of-the-art, sensor-based municipal sorting systems convert complex and varied - even dirty - municipal solid waste streams into high quality, separated, marketable output. The systems also make manual sorting unnecessary, thus reducing labor costs and material loss, while increasing efficiency. Operationally, through using detection techniques such as near infrared (NIR), x-ray transmission (XRT), color line cameras and metal sensors in combination.

    By TOMRA Sorting (TITECH) based in Mülheim-Kärlich, GERMANY.

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    Applications and Air Pollutants Removed in Hazardous, Solid and Liquid Waste Treatment Operations

    Venturi scrubbers with FORCE FLUX Condensation technology and Wet Electrostatic Precipitators for industrial, municipal, sewage sludge and pathological waste incinerators to remove micron, submicron particulate, heavy metals and acid gases. Special quencher/scrubber systems for dioxin removal. HCL scrubbing from PVC plastic waste burning. Fine particulate, acid gases and NOx removal on munitions destruction. Cleanup of all pollutants from liquid waste incinerators and other high temperature destruction processes. Acid and particulate emissions from electronic board and metals recovery operations.

    By Bionomic Industries Inc. based in Mahwah, NEW JERSEY (USA).

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    Waste Compaction for the Depackaging Systems for Food Waste Industry

    The food and drink industry relies on modern packaging materials and systems to extend the life of its products and to make them easy to store and transport. Inevitably during these processes wastage occurs whether this is when food expires, through faulty packaging or is otherwise unfit for sale or consumption, disposal can become a costly burden for the food manufacturers or retailers.

    HSM depackaging equipment solution, the universal recycling presses (URP’s) are designed to recover organics from food waste and deal with a variety of materials from plastic wrapping and containers, to wax-coated cardboard and even metal cans.

    HSM depackaging machines make it possible to efficiently recycle and recover organic and packaging waste from food waste.

    For more information or to discuss your baling needs, please contact us!

    By HSM GmbH + Co. KG based in Frickingen, GERMANY.

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    Reliable Shredding Technology for Pulper Ropes

    In addition to a homogenised granulate of your residual products, our customized shredding systems guarantee an optimal pre-product for further recycling or thermal utilisation in your plants. Pulper ropes or the reject are secondary raw materials that are created when waste paper is recycled. The pulper ropes must not be landfilled due to their material composition and must therefore be recycled accordingly – in most cases through shredding and subsequent separation of metals, glass and stones, etc. Our rotary shears or 2-shaft shredders together with our 4-shaft technology are very well suited for this application case. The advantage of the 4-shaft machines lies in the fact that the pre- and re-shredding occurs in one process step.

    By UNTHA Shredding Technology based in Kuchl, AUSTRIA.

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